Toro Z593-D Z Master 74264TE Bedienungsanleitung

Form No. 3356-310 Rev A

Z593-D Z Master® with 52inor 60in TURBO FORCE® SideDischarge MowerModel No. 74264TE —Serial No. 270000001 and Up

Model No. 74265TE —Serial No. 270000001 and Up

T his spark ignition system complies with Canadian

ICES-002

Introduction

R ead this infor mation carefully to lear n ho w to

operate and maintain y our product properly and

to a v oid injur y and product damag e . Y ou are

responsible for operating the product properly

and safely .

Y ou ma y contact T oro directly at www .T oro .com

for product and accessor y infor mation, help

ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts ,

or additional infor mation, contact an A uthorized

Ser vice Dealer or T oro Customer Ser vice and ha v e

the model and serial n umbers of y our product

ready . Figure 1 identiﬁes the location of the model

and serial n umbers on the product. W rite the

n umbers in the space pro vided.

Figure 1

1. Model and serial number location

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has

safety messag es identiﬁed b y the safety aler t

symbol ( Figure 2 ), whic h signals a hazard that ma y

cause serious injur y or death if y ou do not follo w

the recommended precautions .

Figure 2

1. Safety alert symbol

T his man ual uses 2 other w ords to highlight

infor mation. Impor tant calls attention to special

mec hanical infor mation and Note emphasizes

g eneral infor mation w or th y of special attention.

Contents

Introduction .......................................................2

Safety ..................................................................4

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4

T oro Riding Mo w er Safety . . . . . . . . . . . . . . . . . . . 5

Sound Pressure ....................................6

Sound P o w er .......................................6

Vibration .............................................6

Slope Char t .........................................7

Safety and Instr uctional Decals . . . . . . . . . . . . 8

Product Ov er view ............................................. 15

Controls ........................................... 15

Operation .......................................................... 16

Adding Fuel ...................................... 16

Chec king the Engine Oil Lev el . . . . . . . . . . . 17

Switc hing the Fuel T anks . . . . . . . . . . . . . . . . . . . 17

Using the R ollo v er Protection

System (R OPS) .................. 17

T hink Safety First .............................. 18

Operating the P arking Brak e . . . . . . . . . . . . . . 19

Star ting and Stopping the

Engine .............................. 20

Operating the P o w er T ak e Off

(PTO) ............................... 21

T he Safety Interloc k System . . . . . . . . . . . . . . . 22

Dri ving F orw ard or Bac kw ard . . . . . . . . . . . . 22

Stopping the Mac hine ........................ 23

Adjusting the Height-of-Cut . . . . . . . . . . . . . . 23

Adjusting the Anti-Scalp

R ollers ............................... 24

Adjusting the Flo w Bafﬂe . . . . . . . . . . . . . . . . . . . 25

P ositioning the Flo w Bafﬂe . . . . . . . . . . . . . . . . 25

P ositioning the Seat ........................... 26

Unlatc hing the Seat ............................ 26

Pushing the Mac hine b y Hand . . . . . . . . . . . . 27

Using the Side Disc harg e . . . . . . . . . . . . . . . . . . . 27

T ranspor ting Mac hines . . . . . . . . . . . . . . . . . . . . . . 28

Loading Mac hines ............................. 28

Operating Tips .................................. 29

Maintenance ...................................................... 31

R ecommended Maintenance

Sc hedule(s) ............................... 31

Lubrication ................................................ 32

Greasing and Lubrication . . . . . . . . . . . . . . . . . . . 32

Greasing the Mo w er Dec k and Belt

Idlers ................................. 33

Engine Maintenance .................................. 33

Ser vicing the Air Cleaner . . . . . . . . . . . . . . . . . . . 33

Ser vicing the Engine Oil . . . . . . . . . . . . . . . . . . . . 34

Fuel System Maintenance .......................... 38

Ser vicing the Fuel Filters . . . . . . . . . . . . . . . . . . . . 38

Ser vicing the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . 38

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 38

Ser vicing the Batter y .......................... 38

Ser vicing the Fuses ............................ 40

Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 41

Adjusting the T rac king . . . . . . . . . . . . . . . . . . . . . . . 41

Chec king the Tire Pressure . . . . . . . . . . . . . . . . . 41

Chec king the W heel Hub Slotted

Nut ................................... 42

Adjusting the Caster Pi v ot

Bearing .............................. 42

Ser vicing the Gear Bo x . . . . . . . . . . . . . . . . . . . . . . 43

Cooling System Maintenance . . . . . . . . . . . . . . . . . . . . . 43

Ser vicing the Cooling System . . . . . . . . . . . . . 43

Brak e Maintenance .................................... 44

Adjusting the P arking Brak e . . . . . . . . . . . . . . . 44

Belt Maintenance ....................................... 45

Inspecting the Belts ........................... 45

R e placing the Mo w er Belt . . . . . . . . . . . . . . . . . . 45

R e placing the PTO Dri v e Belt . . . . . . . . . . . . 45

R e placing the Pump Dri v e

Belt ................................... 46

R e placing and T ensioning the

Alter nator Belt ................... 47

Controls System Maintenance . . . . . . . . . . . . . . . . . . . . 48

Adjusting the Control Handle

Neutral P osition . . . . . . . . . . . . . . . . 48

Hy draulic System Maintenance . . . . . . . . . . . . . . . . . . 49

Ser vicing the Hy draulic

System ............................... 49

Setting the Hy draulic Pump

Neutral P osition . . . . . . . . . . . . . . . . 52

Mo w er Dec k Maintenance ......................... 54

Lev eling the Mo w er at T hree

P ositions ........................... 54

Ser vicing the Cutting Blades . . . . . . . . . . . . . . . 55

R e placing the Grass Deﬂector . . . . . . . . . . . . 58

Cleaning .................................................... 58

Cleaning Under the Mo w er . . . . . . . . . . . . . . . . 58

W aste Disposal .................................. 58

Storag e .............................................................. 59

Cleaning and Storag e ......................... 59

T roubleshooting ................................................ 60

Sc hematics ........................................................ 63

Safety

T his mac hine meets or ex ceeds European

Standards in effect at the time of production.

Ho w ev er , improper use or maintenance b y the

operator or o wner can result in injur y . T o reduce

the potential for injur y , comply with these safety

instr uctions and alw a ys pa y attention to the

safety aler t symbol, whic h means CA UTION ,

W ARNING , or D ANGER-"personal safety

instr uction." F ailure to comply with the instr uction

ma y result in personal injur y or death.

Safe Operating Practices

T he follo wing instr uctions are from the CEN

standard EN 836:1997.

T his product is capable of amputating hands and

feet and thro wing objects . Alw a ys follo w all safety

instr uctions to a v oid serious injur y or death.

Training

•R ead the instr uctions carefully . Be familiar

with the controls and the proper use of the

equipment.

•Nev er allo w c hildren or people unfamiliar with

these instr uctions to use the la wnmo w er . Local

regulations can restrict the ag e of the operator .

•Nev er mo w while people , especially c hildren,

or pets are nearb y .

•K ee p in mind that the operator or user is

responsible for accidents or hazards occur ring

to other people or their proper ty .

•Do not car r y passeng ers .

•All dri v ers should seek and obtain professional

and practical instr uction. Suc h instr uction

should emphasize:

– the need for care and concentration when

w orking with ride-on mac hines;

– control of a ride-on mac hine sliding on a

slope will not be reg ained b y the application

of the control lev ers . T he main reasons for

loss of control are:

◊ insufﬁcient wheel g rip , especially on

w et g rass;

◊ being dri v en too fast;

◊ inadequate braking;

◊ the type of mac hine is unsuitable for its

task;

◊ lac k of a w areness of the effect of

g round conditions , especially slopes;

◊ incor rect hitc hing and load distribution.

Preparation

•W hile mo wing, alw a ys w ear substantial

footw ear and long trousers . Do not operate

the equipment when barefoot or w earing open

sandals .

•T horoughly inspect the area where the

equipment is to be used and remo v e all objects

whic h ma y be thro wn b y the mac hine .

• W ar ning –Fuel is highly ﬂammable .

– Store fuel in containers speciﬁcally designed

for this pur pose .

– R efuel outdoors only and do not smok e

while refuelling .

– Add fuel before star ting the engine . Nev er

remo v e the cap of the fuel tank or add fuel

while the engine is r unning or when the

engine is hot.

– If fuel is spilled, do not attempt to star t the

engine but mo v e the mac hine a w a y from

the area of spillag e and a v oid creating any

source of ignition until fuel v apors ha v e

dissipated.

– R e place all fuel tanks and container caps

securely .

•R e place faulty silencers .

•Before using, alw a ys visually inspect to see that

the blades , blade bolts and cutter assembly

are not w or n or damag ed. R e place w or n or

damag ed blades and bolts in sets to preser v e

balance .

•On m ulti-bladed mac hines , tak e care as rotating

one blade can cause other blades to rotate .

Operation

•Be aler t, slo w do wn and use caution when

making tur ns . Look behind and to the side

before c hanging directions .

•Do not operate the engine in a conﬁned space

where dang erous carbon mono xide fumes can

collect.

•Mo w only in da ylight or in g ood ar tiﬁcial light.

•Before attempting to star t the engine ,

diseng ag e all blade attac hment clutc hes and

shift into neutral.

•Do not use on slopes g reater than 15 deg rees .

•R emember there is no suc h thing as a safe

slope . T ra v el on g rass slopes requires par ticular

care . T o guard ag ainst o v er tur ning:

– - do not stop or star t suddenly when on

a slope;

– - use slo w speeds on slopes and during

tight tur ns;

– - sta y aler t for humps and hollo ws and

other hidden hazards;

•Use care when pulling loads or using hea vy

equipment.

– - Use only appro v ed dra wbar hitc h points .

– - Limit loads to those y ou can safely

control.

– - Do not tur n shar ply . Use care when

rev ersing .

•W atc h out for trafﬁc when crossing or near

roadw a ys .

•Stop the blades rotating before crossing

surfaces other than g rass .

•W hen using any attac hments , nev er direct

disc harg e of material to w ard b ystanders

nor allo w any one near the mac hine while in

operation.

•Nev er operate the mac hine with damag ed

guards or without safety protecti v e devices in

place .

•Do not c hang e the engine g o v er nor settings or

o v erspeed the engine . Operating the engine

at ex cessi v e speed can increase the hazard of

personal injur y .

•Before lea ving the operator’ s position:

– diseng ag e the po w er tak e-off and lo w er the

attac hments;

– c hang e into neutral and set the parking

brak e;

– stop the engine and remo v e the k ey .

•Diseng ag e dri v e to attac hments , stop the

engine , and disconnect the spark plug wire(s)

or remo v e the ignition k ey

– before clearing bloc kag es or unclog ging

c hute;

– before c hec king, cleaning or w orking on

the la wnmo w er;

– after striking a foreign object. Inspect

the la wnmo w er for damag e and mak e

re pairs before restar ting and operating the

equipment; if the mac hine star ts to vibrate

abnor mally (c hec k immediately).

•Diseng ag e dri v e to attac hments when

transpor ting or not in use .

•Stop the engine and diseng ag e dri v e to

attac hment

– before refuelling;

– before remo ving the g rass catc her;

– before making height adjustment unless

adjustment can be made from the operator’ s

position.

•R educe the throttle setting during engine

r un-out and, if the engine is pro vided with

a shut-off v alv e , tur n the fuel off at the

conclusion of mo wing .

Maintenance and Storage

•K ee p all n uts , bolts and screws tight to be sure

the equipment is in safe w orking condition.

•Nev er store the equipment with fuel in the

tank inside a building where fumes can reac h

an open ﬂame or spark.

•Allo w the engine to cool before storing in any

enclosure .

•T o reduce the ﬁre hazard, k ee p the engine ,

silencer , batter y compar tment and fuel storag e

area free of g rass , lea v es , or ex cessi v e g rease .

•Chec k the g rass catc her frequently for w ear or

deterioration.

•R e place w or n or damag ed par ts for safety .

•If the fuel tank has to be drained, this should

be done outdoors .

•On m ulti-bladed mac hines , tak e care as rotating

one blade can cause other blades to rotate .

•W hen mac hine is to be park ed, stored or left

unattended, lo w er the cutting means unless a

positi v e mec hanical loc k is used.

Toro Riding Mower Safety

T he follo wing list contains safety infor mation

speciﬁc to T oro products or other safety

infor mation that y ou m ust kno w that is not

included in the CEN standard.

•Engine exhaust contains carbon mono xide ,

whic h is an odorless , deadly poison that can

kill y ou. Do not r un engine indoors or in an

enclosed area.

•K ee p hands , feet, hair and loose clothing a w a y

from attac hment disc harg e area, underside of

mo w er and any mo ving par ts while engine is

r unning .

•Do not touc h equipment or attac hment par ts

whic h ma y be hot from operation. Allo w to

cool before attempting to maintain, adjust, or

ser vice .

•Batter y acid is poisonous and can cause bur ns .

A v oid contact with skin, eyes and clothing .

Protect y our face , eyes , and clothing when

w orking with a batter y .

•Batter y g ases can explode . K ee p cig arettes ,

sparks and ﬂames a w a y from batter y .

•Use only g en uine T oro re placement par ts to

ensure that original standards are maintained.

•Use only T oro-appro v ed attac hments .

W ar ranty ma y be v oided if used with

unappro v ed attac hments .

Slope Operation

•Do not mo w slopes g reater than 15 deg rees .

•Do not mo w near drop-offs , ditc hes , stee p

banks or w ater . W heels dropping o v er edg es

can cause rollo v ers , whic h ma y result in serious

injur y , death or dro wning .

•Do not mo w slopes when g rass is w et. Slipper y

conditions reduce traction and could cause

sliding and loss of control.

•Do not mak e sudden tur ns or rapid speed

c hang es .

•Use a w alk behind mo w er and/or a hand

trimmer near drop-offs , ditc hes , stee p banks

or w ater .

•R educe speed and use extreme caution on

slopes .

•R emo v e or mark obstacles suc h as roc ks , tree

limbs , etc . from the mo wing area. T all g rass

can hide obstacles .

•W atc h for ditc hes , holes , roc ks , dips , and rises

that c hang e the operating angle , as rough

ter rain could o v er tur n the mac hine .

•A v oid sudden star ts when mo wing uphill

because the mo w er ma y tip bac kw ards .

•Be a w are that loss of traction ma y occur g oing

do wnhill. W eight transfer to the front wheels

ma y cause dri v e wheels to slip and cause loss

of braking and steering .

•Alw a ys a v oid sudden star ting or stopping on

a slope . If tires lose traction, diseng ag e the

blades and proceed slo wly off the slope .

•F ollo w the man ufacturer’ s recommendations

for wheel w eights or counterw eights to

impro v e stability .

•Use extreme care with g rass catc hers or other

attac hments . T hese can c hang e the stability of

the mac hine and cause loss of control.

Sound Pressure

T his unit has a maxim um sound pressure lev el

at the operator’ s ear of 91 dB A, based on

measurements of identical mac hines per EN 11094

and EN 836.

Sound Power

T his unit has a guaranteed sound po w er lev el of

105 dB A, based on measurements of identical

mac hines per EN 11094.

Vibration

T his unit does not ex ceed a hand/ar m vibration

lev el of 4 m/s

, based on measurements of

identical mac hines per EN 1033. T his unit

does not ex ceed a whole body vibration lev el of

1.5 m/s

, based on measurements of identical

mac hines per EN 1032.

Slope Chart

Safety and Instructional

Decals

Safety decals and instr uctions are easily visible to the operator and are located near any

area of potential dang er . R e place any decal that is damag ed or lost.

58-6520

1. Grease

93-7010

1. Thrown object hazard—2. Thrown object hazard, mower—keep the deector in place.3. Cutting/dismemberment of hand or foot—stay away frommoving parts.

93-7818

1. Warning—read the Operator’s Manual for instructions ontorquing the blade bolt/nut to 115-149 N•m (85-110 ft-lb).

93-8069

1. Hot surface/burn hazard—stay a safe distance from the hotsurface.

98-1977

1. Entanglement hazard, belt—stay away from moving parts.

98-4387

1. Warning—wear hearing protection.

99-8939

1. Read the Operator’s

Manual .

3. Remove the ignition keyand read the instructionsbefore servicing orperforming maintenance.2. Height of cut

103-1636

104-2449

107-1866

1. Sliding and loss of control hazard and tipping hazard,drop-offs—do not operate the machine near drop-offs,slopes greater than 15 degrees, or water; keep a safedistance from drop-offs; do not turn sharply while travelingfast, instead, slow down and turn gradually; if the roll bar israised, wear the seat belt; if the roll bar is lowered, do notwear the seat belt.

107-2114

107-2131

1. Hydraulic oil level 2. Warning—do not touch thehot surface.

107-3069

1. Warning–there is no rollover protection when the roll bar isdown.

2. To avoid injury or death from a rollover accident, keep theroll bar in the raised and locked position and wear the seatbelt. Lower the roll bar only when absolutely necessary; donot wear the the seat belt when the roll bar is down.3. Read the Operator’s Manual ; drive slowly and carefully.

107-3961

1. Height of cut in millimeters

107-3962

1. Height of cut in millimeters

107-3968

1. Disengage

3. Parking brake2. Engage

107-3969

1. Warning—read the Operator’s Manual .2. Crushing hazard, mower—engage the parking brake, stopthe engine, and remove the ignition key before workingunder the mower.

107-7719

1. Cutting/dismemberment hazard, fan and entanglementhazard, belt—stay away from moving parts.2. Before starting the engine, clean grass and debris from themower belt and pulleys, insert the ignition key, and startthe engine.

108-5955