Toro 3602 Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-242 GB

MODEL NO. 03602—60001 & UP

MODEL NO. 03603—60001 & UP

TRACTION UNITS

REELMASTER®3500-D

To understand this product, and for safety and opti-

mum performance, read this manual before starting the

engine. Pay special attention to SAFETY INSTRUC-

TIONS highlighted by this symbol.

It means CAUTION, WARNING or DANGER—per-

sonal safety instruction. Failure to comply with the

instruction may result in personal injury.

FOREWORD

This operator’s manual has instructions on safety,

proper set-up and operation, adjustments and mainte-

nance. Therefore, anyone involved with the product,

including the operator, should read and understand this

manual. This manual emphasizes safety, mechanical

and general product information. DANGER,WARN-

ING and CAUTION identify safety messages.

Whenever the triangular safety alert symbol appears,

understand the safety message that follows. For com-

plete safety instructions, read pages 4–5. IMPOR-

TANT highlights special mechanical information and

NOTE emphasizes general product information wor-

thy of special attention.

Whenever you have questions or need service, contact

your local authorized Toro Distributor. In addition to

having a complete line of accessories and professional

turf care service technicians, the distributor has a com-

plete line of genuine TORO replacement parts to keep

your machine operating properly. Keep your TORO

all TORO. Buy genuine TORO parts and acces-

sories.

TABLE OF CONTENTS

Page

SAFETY INSTRUCTIONS 4-5

SYMBOL GLOSSARY 6-7

SPECIFICATIONS 8-9

BEFORE OPERATING 10-13

CONTROLS 14-16

OPERATING INSTRUCTIONS 16-19

SERVICE INTERVAL CHART

—2-Wheel Drive 20

SERVICE INTERVAL CHART

—4-Wheel Drive 21

LUBRICATION & MAINTENANCE

FIGURES 22-25

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other

people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– ##incorrect hitching and load distribu-

tion.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment

is to be used and remove all objects which may

be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the

engine is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

are of spillage and avoid creating any source

of ignition until petrol vapors have dissipat-

ed.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can col-

lect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

Safety

• do not stop or start suddenly when going up

or downhill;

• engage the clutch slowly, and always keep

the machine in gear, especially when travail-

ing downhill;

• machine speeds should be kept low on slopes

and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when revers-

ing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook.

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of per-

sonal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when trans-

porting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s

position.

• before clearing blockages;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equip-

ment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff valve,

turn the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol storage

area free of grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

Safety

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between moving

blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a pos-

itive mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 88 dB(A), based

on measurements of identical machines per

84/538/EEC.

This unit has a sound power level of 98 dB(A)/1pW,

based on measurements of identical machines per pro-

cedures outlined in Directive 79/113/EEC and amend-

ments

Vibration Levels

This unit has a vibration level of 9.0 m/s2at the poste-

rior, based on measurements of identical machines per

ISO 2631 procedures.

This unit does not exceed a vibration level of 0.5 m/s2

at the posterior based on measurements of identical

machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids, 

chemical burns to 

fingers or hand

Poisonous 

fumes or toxic 

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection 

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of 

fingers

or hand, 

force

applied from 

above

Crushing of 

toes or foot, force

applied from above

Crushing of 

whole body, 

applied from 

above

Crushing of 

torso, force 

applied from side

Crushing of fingers 

or hand/, force 

applied from side

Crushing of 

whole body Crushing of 

head, torso and 

arms

Cutting of 

fingers or hand Cutting of footCrushing of leg, 

force applied 

from side

Cutting or 

entanglement of 

foot, rotating auger

Severing of 

foot, rotating 

knives

Severing of 

fingers or hand, 

impeller blade

Wait until all 

machine 

components have 

completely stopped 

before touching them

Severing of

fingers or hand, 

engine fan

Whole body entanglement, 

implement input drive line Fingers or 

hand entangle-

ment, chain drive

Runover/back-

over, (relevant 

machine to appear 

in dashed box)

Machine tipping, 

riding mower Machine rollover,

ROPS (relevant 

machine to appear 

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces, 

burns to fingers 

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or 

flying objects, 

face exposure

Explosion Fire or open 

flame

Secure lifting 

cylinder with locking 

device before getting 

in hazardous area

Stay a safe 

distance from 

the machine

Stay clear of 

articulation area 

while engine is 

running

Do not open 

or remove safety 

shields while 

engine is 

running

Do not step on 

loading platform if 

PTO is connected to tractor 

& engine is running

Do not step

Shut off engine 

& remove key before 

performing mainten-

ance or repair work

Riding on this 

machine is allowed 

only on a passen-

ger seat & only if the 

driver’s view is not 

hindered

Consult 

technical manual 

for proper service 

procedures

Fasten seat belts Safety alert 

triangle outline safety

alert symbol Read operator’s 

manual

Safety

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Safety

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Engine: Peugeot, four-cycle, four cylinder, 1.9 liter

(1900 cc) displacement, liquid-cooled diesel engine.

23.5:1 compression ratio. Low idle—1600 rpm, high

idle—2500 rpm. Oil capacity is 5 l (5.3 qt) with the

filter.

Cooling System: Capacity is 13.2 l (3.5 gal) of a

50/50 mixture of Peugeot recommended anti-freeze.

Fuel System: Capacity is 53 l (14 gal) of #1 or #2

diesel fuel.

Hydraulic System: Reservoir capacity is 24.6 l (6.5

gal). Replaceable spin-on filter element.

Traction System: Ground speed: Low Range; 0—

10.5 km/h (0– 6.5 mph); 0–8.8 km/h (0–5.5 mph).

with mechanical speed limiter interlock forward and

0–4.8 km/h (0–3 mph) reverse. High Range; 0–24

km/h (0–15 mph); 0–20 km/h(0–12.4 mph) with

mechanical speed limiter interlock) forward and 0–8

km/h (0–5 mph) reverse.

Front Axle: Two-speed axle is designed to withstand

heavy-duty slope operation and side loading. Separate

mowing and transport selections for faster and more

efficient machine operation. Neutral position allows

easy towing. Lubricated with SAE 80—90 grade EP

gear lubrication. Capacity is 144 oz.

Rear Axles: Two Wheel Drive—The large-diameter

wheel spindles are designed for durability and long

wear, yet provide superior stability and maneuverabili-

ty. Four Wheel Drive—Heavy duty, agricultural type.

Hydraulic drive with “on demand” over running clutch

and balanced weight distribution provides superior

traction on hillsides. Lubricated with SAE 80—90 wt.

EP gear lubrication. Capacity is 80 oz.

Tires/Wheels: High flotation turf tread tires on de-

mountable rims. Front tires: (2) 26 x 12.0-12, 8-ply.

Rear tires: (2) 20 x 10.0-10, 6 ply. Tire pressure

103–138 kPa (15-20 psi.)

Cutting Unit Drive System: Adjustable reel speed to

match clip to ground speed. Reel speed variable from

Approximately 500—1,200 rpm forward to 200—600

rpm reverse (for backlap operation).

Seat: (Model 30772) Adjustable fore and aft travel and

weight.

Diagnostic System: Test ports for forward traction,

cutting circuit, lift and counterbalance circuit, steering

circuit and charge circuit.

Steering System: Automotive type, full power.

Brakes: Totally enclosed, non asbestos, dry multi-

disc individual wheel and parking brakes on front trac-

tion wheels. Brakes controlled by individual pedals

operated by the left foot. Dynamic braking through a

closed-loop hydrostatic drive.

Electrical System: 12-volt battery with 530 cold-

cranking amps @ 0 degrees F. 55-amp alternator,

ammeter, starter, key switch and automatic temperature

controlled glow plug controller. Separately fused, run,

reel and instrument/accessory circuits.

Interlock System: Designed to stop the engine if the

operator gets off the seat while the cutting unit drive

switch is engaged. Prevents the engine from starting

unless the traction pedal is in neutral and the cutting

units are disengaged. Prevents the cutting units from

operating unless the axle shift is in the LO range and.

the cutting units are lowered. Prevents the engine

from starting unless the reel speed control is in

NEUTRAL.

Warning Lights:

Glow plug indicator

Engine oil pressure warning

Engine coolant temperature warning

Charge indicator

Indicators:

Engine coolant temperature gauge

Fuel gauge

Hour meter

Specifications

GENERAL SPECIFICATIONS:

Width-of-Cut: 205 cm (81 in)

Overall Width:

Cutting Units Raised. 165 cm (65 in)

Cutting Units Down 228 cm (90 in)

Overall Length: 254 cm (100 in)

Height:147 cm (58 in)

With Roll Over Protection

System installed 208 cm (82 in)

Recommended Height-of-Cut:

5-Blade Cutting Unit: 2.54–10 cm (1–4 in)

7-Blade Cutting Unit: 1.27–5 cm (1/2–2 in)

11-Blade Cutting Unit: .95–1.9 cm (3/8–3/4 in)

Wheel Tread:

(Front). 132 cm (52 in)

(Rear) 111.8 cm (44 in)

Wheel Base: 132 cm (52 in)

Dry Weight:

2-Wheel Drive with 5-Blade Cutting Units &

skids = 980 kg (2,625 lbs)

2-Wheel Drive with 7- or 11-Blade Cutting Units

& rollers = 1092 kg (2,925 lbs)

4-Wheel Drive with 5-Blade Cutting Units &

skids = 1017 kg (2,725 lbs)

4-Wheel Drive with 7- or 11-Blade Cutting Units

& rollers = 1129 (3,025 lbs)

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