Toro 4613 Bedienungsanleitung

FormNo.3376-576RevB

8,11,and14-BladeDPAReel

Mower

Greensmaster®3300/3400SeriesTraction

Unit

ModelNo.04613—SerialNo.313000001andUp

ModelNo.04614—SerialNo.313000001andUp

ModelNo.04615—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3376-576*B

Introduction

Thiscuttingunitisdesignedforcuttingturfongreensand

smallfairwaysofgolfcourses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

InstallingtheFrontRoller.........................................4

UsingtheCuttingUnitProp......................................4

AdjustingtheBedknifetotheReel.............................4

AdjustingtheRearRoller..........................................5

AdjustingtheHeightofCut......................................5

AdjustingtheCut-OffBar........................................7

ProductOverview..........................................................8

Specications.........................................................8

Attachments/Accessories.........................................8

Operation.....................................................................9

CuttingUnitCharacteristics......................................9

DailyAdjustmentsoftheCuttingUnit........................9

Maintenance.................................................................10

ServicingtheBedbar...............................................10

BacklappingtheReel...............................................11

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitOperator’sManualsbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoes,sneakers,or

shorts.Also,donotwearloosettingclothingwhich

couldgetcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safetyshoes,

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

thecuttingunitsfordamagedparts.Repairanydamage

beforerestartingandoperatingthecuttingunits.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Ensurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,adjusting,

orstoringthemachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories.

Neveruse"will-t"replacementpartsand

accessoriesmadebyothermanufacturers.Lookfor

theTorologotoensuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthewarranty

ofTheToroCompany.

SafetyandInstructionalDecals.

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

Setup

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Readbeforeinstallingandoperatingcuttingunit

Partscatalog1Usetoreferencepartnumbers

InstallingtheFrontRoller

Thecuttingunitisshippedwithoutafrontroller.Installthe

rollerusingtheloosepartssuppliedwiththecuttingunitand

installationinstructionsincludedwiththeroller.

UsingtheCuttingUnitProp

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunittomake

surethenutsonthebackendofthebedbaradjustingscrews

arenotrestingontheworksurface(Figure3).

g014596 1

Figure3

1.Prop(notprovided)2.Bedknifeadjustingscrew

nut(2)

AdjustingtheBedknifetothe

Reel

Note:Usethisprocedureaftergrinding,backlapping,or

disassembly.Itisnotintendedasadailyadjustment.

1.Positionthecuttingunitonaat,levelworksurface.

2.Tipthecuttingunittoexposethebedknifeandthe

reel.Makesurethenutsorthebackofthebedbar

adjustingscrewsarenotrestingonthework

surface(Figure4).

g026076

Figure4

1.Bedknifeadjustingscrew2.Nut

3.Rotatethereelsothatabladecrossesthebedknifeedge

betweentherstandsecondbedknifescrewheadson

therightsideofthecuttingunit.

4.Putanidentifyingmarkonthebladewhereit

crossesthebedknifeedge;thiswillmakesubsequent

adjustmentseasier.

5.Insertthe.05mm(0.002inch)shimbetweenthe

markedbladeandthebedknifeedgeatthepointwhere

themarkedbladecrossesthebedknifeedge.

6.Turntherightbedbaradjustingscrewuntilyoufeel

lightpressure(i.e.drag)ontheshimbyslidingit

side-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotatethe

reelsothattheclosestbladecrossesthebedknifeedge

betweentherstandsecondscrewheads.

8.Repeatsteps4through6fortheleftsideofthecutting

unitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untillightdragisachievedon

boththerightandleftsidesofthecuttingunitutilizing

thesamecontactpoints.

Thebedknifeisnowparalleltothereel.

10.Toobtainlightcontactbetweenthereelandbedknife,

turneachbedbaradjustingscrewclockwise3clicks.

Note:Eachclickturnedonthebedbaradjusting

screwmovesthebedknife0.018mm(0.0007inches).

Clockwiserotationmovesthebedknifeedgecloser

tothereelandcounterclockwiserotationmovethe

bedknifeedgeawayfromthereel.Donotovertighten

theadjustingscrews.

11.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenthereelandbedknife,perpendicular

tothebedknife(Figure5).Slowlyrotatethereel

forward;itshouldcutpaper

Figure5

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure6orFigure7)

totheloworhighpositiondependingonthedesired

heightofcutrange.

Positionthespacerabovethesideplatemountingange

(factorysetting)whenheightofcutsettingsrangefrom

1.6to6mm(1/16to1/4inch)(Figure6).

Figure6

1.Spacer3.Sideplatemountingange

2.Rollerbracket

Positionthespacerbelowthesideplatemounting

angewhenheightofcutsettingsrangefrom3to25

mm(1/8to1inch)(Figure7).

Figure7

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Toadjustrearrollerproceedasfollows:

A.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

B.Removethe2nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

C.Lowertherollerandscrewsfromthesideplate

mountingangesandspacers.

D.Placethespacersontothescrewsontheroller

brackets.

E.Securetherollerbracketandspacerstothe

undersideofthemountingangeswiththenuts

previouslyremoved.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

AdjustingtheHeightofCut

Note:Forheightsofcutgreaterthan1.270cm(0.500inch),

youmustinstallthehighheightofcutkit.

Important:Wheneverthecuttingunithastobetipped

toexposethebedknife/reel,propuptherearofthe

cuttingunittomakesurethenutsonthebackendof

thebedbaradjustingscrewsarenotrestingonthework

surface(Figure3).

1.Loosenthelocknutssecuringtheheight-of-cutarmsto

thecuttingunitsideplates(Figure8).

G020095

Figure8

1.Height-of-cutarm3.Adjustingbolt

2.Locknut

2.Loosenthenutonthegaugebarandsettheheight

adjustingbolttothedesiredheight-of-cut(Figure9).

Thedistancebetweenthebottomoftheboltheadand

thefaceofthebaristheheight-of-cut.

Figure9

1.Gaugebar3.Nut

2.Heightadjustingbolt

3.Hooktheboltheadontothecuttingedgeofthe

bedknifeandresttherearendofthebarontotherear

oftheroller(Figure10).

Figure10

1.Gaugebar

4.Rotatetheadjustingboltontheheight-of-cutarms

untilthefrontrollercontactsthegaugebar.Adjust

bothendsoftherolleruntiltheentirerollerisparallel

tothebedknife.

Important:Whensetproperly,therearandfront

rollerswillcontactthegaugebarandthebolthead

willbesnugagainstthebedknife.Thisensures

thattheheight-of-cutisidenticalatbothendsof

thebedknife.

5.Tightenthenutstosecuretheadjustment.Donot

overtightenthenuts.Tightenthemenoughtoremove

playfromthewasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

RecommendedBedknife/HeightofCutChart

BedknifePartNumberHeightofCut

Edgemax

Micro-cut

(Standard)

115-18801.5–4.7mm

(0.062–0.188inch)

Edgemax

Tournament

(Optional)

115-18813.1–12.7mm

(0.125–0.500inch)

Micro-cut

(Optional)

93-42621.5–4.7mm

(0.062–0.188inch)

Tournament

(Optional)

93-42633.1–12.7mm

(0.125–0.500inch)

Extended

Micro-cut

(Optional)

108-43031.5–4.7mm

(0.062–0.188inch)

Extended

Tournament

(Optional)

108-43023.1–12.7mm

(0.125–0.500inch)

Low-cut

(Optional)

93-42644.7–25.4mm

(0.188–1.00inch)

High-cut

(Optional)

94-63927.9–25.4mm

(0.312–1.00inch)

Fairway

(Optional)

63-86009.5–25.4mm

(0.375–1.00inch)

AdjustingtheCut-OffBar

Adjustthecut-offbartoensurethattheclippingsarecleanly

dischargedfromthereelarea:

1.Loosenthescrewssecuringthetopbar(Figure11)to

thecuttingunit.

g014643

Figure11

1.Cut-offbar

2.Inserta0.060inchfeelergaugebetweenthetopofthe

reelandthebarandtightenthescrews.Ensurethebar

andreelareequaldistanceapartacrossthecomplete

reelforoptimumperformance.

Note:Thebarisadjustabletocompensateforchanges

inturfconditions.Adjustthebarclosertothereel

whentheturfisextremelydry.Bycontrast,adjustthe

barfurtherawayfromthereelwhentheturfconditions

arewet.Adjustthebarwheneveryousharpenthereel

onareelgrinder.

ProductOverview

Specications.

TractorsThesecuttingunitswillmountontheGreensmaster3300and3400TractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).Bench

height-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)to25mm

(1.00inch).Effectiveheightofcutmayvarydependingonturfconditions,typeofbedknife,

rollers,andattachmentsinstalled

ReelBearingsTwosealedstainlesssteel,deepgrooveballbearings.

RollersTherearrollerisa5.1cm(2inch)diametersteelfullroller

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith13screws.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto0.018mm(0.0007inch)

bedknifemovementforeachindexedposition.

GrassShieldNon-adjustableshieldwithadjustablecut-offbartoimprovegrassdischargefromreelin

wetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

NetWeight8Blade—32kg(71lb),11Blade—34kg(74lb),14Blade—35kg(77lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CuttingUnitCharacteristics

Thedualknobbedknife-to-reeladjustmentsystem

incorporatedinthiscuttingunitsimpliestheadjustment

procedureneededtodeliveroptimummowingperformance.

Thepreciseadjustmentpossiblewiththedualknob/bedbar

designgivesthenecessarycontroltoprovideacontinual

self-sharpeningaction-thusmaintainingsharpcuttingedges,

ensuringgoodquality-of-cut,andgreatlyreducingtheneed

forroutinebacklapping.

DailyAdjustmentsofthe

CuttingUnit

Priortomowingeachday,orasrequired,checkeachcutting

unittoverifyproperbedknife-to-reelcontact.Thismustbe

performedeventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shutoff

theengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,listening

forreel-to-bedknifecontact.

Note:Theadjustmentknobshavedetents

correspondingto0.018mm(0.0007inch)bedknife

movementforeachindexedposition.Referto

AdjustingtheBedknifetotheReel.

3.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure12).Slowlyrotatethereel

forward;itshouldcutthepaper.

Figure12

Note:Ifexcessivecontact/reeldragisevidentitwill

beeithernecessarytobacklap,refacethefrontofthe

bedknife,orregrindthecuttingunittoachievethe

sharpedgesneededforprecisioncutting(Refertothe

ToroManualforSharpeningReelandRotaryMowers,

FormNo.09168SL).

Important:Lightcontactispreferredatalltimes.If

youdonotmaintainlightcontact,thebedknifeandreel

edgeswillnotsufcientlyself-sharpenandwilldullafter

aperiodofoperation.Ifyoumaintainexcessivecontact,

thebedknifeandreelwillwearquicker,wearunevenly,

andthequalityofcutmaybeadverselyaffected.

Note:Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Roundofforlethese

notchesushwiththecuttingedgeofthebedknifetoensure

smoothoperation.

Maintenance

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrewcounterclockwise,to

backthebedknifeawayfromthereel(Figure13).

Figure13

1.Bedbaradjustingscrew3.Bedbar

2.Springtensionnut4.Washer

2.Backoutthespringtensionnut,untilthewasherisno

longertensionedagainstthebedbar(Figure13).

3.Oneachsideofthemachine,loosenthelocknut

securingthebedbarbolt(Figure14).

Figure14

1.Bedbarbolt2.Locknut

4.Removeeachbedbarboltallowingthebedbartobe

pulleddownwardandremovedfromthemachine

bolt(Figure14).Accountforthetwonylonandone

stampedsteelwashersoneachendofthebedbar

(Figure15).

G020096

Figure15

1.Bedbarbolt3.Steelwasher

2.Locknut4.Nylonwasher

AssemblingtheBedbar

1.Installthebedbar,positioningthemountingears

betweenthewasherandbedbaradjuster.

2.Securethebedbartoeachsideplatewith2bedbar

bolts,locknuts(nutsonbolts),and6washers.Position

anylonwasheroneachsideofthesideplateboss.

Placeasteelwasheroutsideoftheouternylonwasher

(Figure15).

3.Torquethebedbarboltsto27-36N-m(240-320

inch-lb).

4.Tightenthelocknutsequallyoneachsideuntilyou

cannotrotatethesteelwashersbyhand().

5.Loosenthelocknutsjustuntilyoucanrotatethesteel

washersbyhandandyetthereisnoendplayinthe

bedbar.

Important:Ifyouovertightenthelocknuts,you

maydeectthesideplateswhichcouldinterfere

withthebedknifetoreelcontact.

Note:Thewashersontheinsidemayhaveagap.

6.Tightenthespringtensionnutuntilthespringis

collapsed,thenbackitoff1/2turn(Figure16).

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