Toro Greensmaster 3250-D 04383 Bedienungsanleitung

(Model 04383)

Part No. 00062SL (Rev. J)

Service Manual

GreensmasterR3250--D

Preface

The purpose of this publication is to provide the service

technician with information for troubleshooting, testing,

and repair of major systems and components on the

Greensmaster 3250--D (Model 04383).

REFER TO THE TRACTION UNIT AND CUTTING

UNIT OPERATOR’S MANUALS FOR OPERATING,

MAINTENANCE AND ADJUSTMENT INSTRUC-

TIONS. Space is provided in Chapter 2 of this book to

insert the Operator’s Manuals and Parts Catalogs for

your machine. Additional copies of the Operator’s

Manuals andParts Catalog are available on theinternet

at www.Toro.com.

TheToroCompanyreservesthe rightto changeproduct

specifications or this publication without notice.

This safety symbol means DANGER, WARNING,

or CAUTION, PERSONAL SAFETY INSTRUC-

TION. When you see this symbol, carefully read

the instructions that follow. Failure to obey the

instructions may result in personal injury.

Note: ANote will give general information about the

correct operation, maintenance, service, testing, or re-

pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portantinstructionswhich mustbefollowedtopre-

vent damage to systems or components on the

machine.

EThe Toro Company -- 2000, 2003, 2004, 2005, 2006, 2007, 2009, 2012

Greensmaster 3250−D

This page is intentionally blank.

Rev. I

Greensmaster 3250--D

Table Of Contents

Chapter 1 -- Safety

Safety Instructions 1 -- 2..........................

Safety and Instruction Decals 1 -- 4................

Chapter 2 -- Product Records and Maintenance

Product Records 2 -- 1...........................

Equivalents and Conversions 2 -- 2................

Torque Specifications 2 -- 3.......................

Maintenance 2 -- 6...............................

Chapter 3 -- Engine

Introduction 3 -- 2................................

Specifications 3 -- 3..............................

General Information 3 -- 4........................

Adjustments 3 -- 7...............................

Service and Repairs 3 -- 8........................

Briggs and Stratton, Vanguard/Daihatsu Repair Manual

for 3--Cylinder, Water--Cooled, Diesel Engines

Chapter 4 -- Hydraulic System

Specifications 4 -- 3..............................

General Information 4 -- 4........................

Hydraulic Schematics 4 -- 10......................

Hydraulic Flow Diagrams 4 -- 14...................

Special Tools 4 -- 26.............................

Troubleshooting 4 -- 28...........................

Test ing 4 -- 32...................................

Adjustments 4 -- 52..............................

Service and Repairs 4 -- 55.......................

Eaton Gear Pumps, Repair Information, Series 26,

Model 26000, Multiple Gear Pumps

Eaton Medium Duty Piston Pump, Repair Information,

Model 70160 Variable Displacement Piston Pump

Ross Torqmotor TM MG, MF, MP, MB, ME, and MJ

Series Service Procedure (Service Manual

2704--003)

Sauer/Danfoss Steering Unit Type OSPM Service

Manual

Chapter 5 -- Electrical System

Electrical Schematics 5 -- 2.......................

Special Tools 5 -- 3..............................

Troubleshooting 5 -- 4............................

Electrical System Quick Checks 5 -- 8..............

Component Testing 5 -- 9.........................

Service and Repairs 5 -- 23.......................

Chapter 6 -- Chassis

Specifications 6 -- 2..............................

Special Tools 6 -- 2..............................

Adjustments 6 -- 3...............................

Service and Repairs 6 -- 4........................

Chapter 7 -- SPA and 4 Bolt Cutting Units

Introduction 7 -- 2................................

Specifications 7 -- 3..............................

General Information 7 -- 4........................

Special Tools 7 -- 5..............................

Troubleshooting 7 -- 7............................

Adjustments 7 -- 9...............................

Service and Repairs 7 -- 17.......................

Chapter 7.1 -- DPA Cutting Units

Specifications 7.1 -- 2............................

Special Tools 7.1 -- 3............................

Troubleshooting 7.1 -- 5..........................

Setup and Adjustments 7.1 -- 7...................

Service and Repairs 7.1 -- 8......................

Chapter 7.2 -- Groomer (DPA Cutting Unit)

Specifications 7.2 -- 2............................

General Information 7.2 -- 3......................

Troubleshooting 7.2 -- 4..........................

Adjustments 7.2 -- 6.............................

Service and Repairs 7.2 -- 7......................

Chapter 8 -- Electrical Diagrams

Electrical Schematics 8 -- 3.......................

Circuit Diagrams 8 -- 9...........................

Electrical Harness Drawings 8 -- 16................

Safety

Product Records

and Maintenance

Engine

Hydraulic

System

Electrical

System

Cutting

Units

Electrical

Diagrams Chassis

Greensmaster 3250−D

This page is intentionally blank.

Rev. H

Greensmaster 3250−D Page 1 − 1 Safety

Chapter 1

Safety

Table of Contents

SAFETY INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . .

Before Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Service 4. . . . . . . . . . . . . . . . . . . .

SAFETY AND INSTRUCTION DECALS 4. . . . . . . . . .

Safety

Rev. I Greensmaster 3250--D

Page 1 -- 2

Safety

Safety Instructions

The GREENSMASTER 3250--D was tested and certi-

fied by Toro for compliance with national and interna-

tional standards as specified in the Operator’s Manual.

Although hazard control and accident prevention par-

tially are dependent upon the design and configuration

of the machine, these factors are also dependent upon

the awareness, concern, and proper training of the per-

sonnel involved in the operation, transport, mainte-

nance, and storage of the machine. Improper use or

maintenance of the machine can result in injury or

death.

The safety alert symbol means

CAUTION, WARNING or DANGER —

“personal safety instruction”. Read

and under stand the instruction because it has to

do with safety. Failure to comply with the instruc-

tion may result in personal injury.

WARNING

Toreducethepotentialforinjuryordeath,comply

with the following safety instructions.

Before Operating

1. Read and understand the contents of this Opera-

tor’s Manual before starting and operating the machine.

Become familiar with all controls and know how to stop

quickly. Copies of the Operator’s Manual are available

on the internet at www.Toro.com.

2. Never allow children to operate the machine. Never

allow adults to operate it without proper instructions.

3. Become familiar with the controls, and know how to

stop the engine quickly.

4. Keep all shields, safety devices, and decals in

place. If a shield, safety device, or decal is defective, il-

legible, or damaged: repair or replace it before operating

the machine.

5. Always wear substantial shoes. Do not operate ma-

chine while wearing sandals, tennis shoes or sneakers.

Do not wear loose fitting clothing which could get caught

in moving parts and cause personal injury.

6. Wearing safety glasses, safety shoes, long pants

and a helmet is advisable and required by some local

safety and insurance regulations.

7. Make sure work area is clear of objects which might

be picked up and thrown by the reels.

8. Do not carry passengers on the machine. Keep ev-

eryone, especially children and pets, away from the

areas of operation.

9. Diesel fuel is flammable; handle it carefully.

A. Use an approved diesel container.

B. Do not remove cap from fuel tank when engine is

hot or running.

C. Do not smoke while handling diesel fuel.

D. Fill fuel tank outdoors and no higher than to the

bottom of filler neck. Do not overfill.

E. Wipe up any spilled fuel.

Rev. G

Greensmaster 3250−D Page 1 − 3 Safety

While Operating

10. Do not run the engine in a confined area without ad-

equate ventilation. Exhaust fumes are hazardous and

could be deadly.

11. Sit on the seat when starting and operating the ma-

chine.

12. Check the operation of the interlock switches daily

for proper operation (see Verify Interlock System Opera-

tion in Chapter 5 − Electrical System). Replace any mal-

functioning switches before operating the machine.

13. To start the engine:

A. Sit on the seat, make sure cutting units are dis-

engaged.

B. Verify that functional control lever is in neutral.

C. Verify that parking brake is set.

D. Proceed to start engine.

14. Using the machine demands attention, and to pre-

vent loss of control:

A. Mow only in daylight or when there is good artifi-

cial light.

B. Watch for holes or other hidden hazards.

C. Do not drive close to sand traps, ditches, creeks

or other hazards.

D. Reduce speed when making sharp turns. Avoid

sudden stops and starts.

E. Before backing up, look to the rear to be sure no

one is behind the machine.

F. Watch out for traffic when near or crossing

roads. Always yield the right−of−way.

G. Apply the service brakes when going downhill to

keep forward speed slow and to maintain control of

the machine.

15. Keep hands, feet and clothing away from moving

parts and the reel discharge area. The grass baskets

must be in place during operation of the reels or thatch-

ers for maximum safety. Shut the engine off before emp-

tying the baskets.

16. The GREENSMASTER 3250−D may exceed noise

levels of 85 dB(A) at the operator position. Ear protec-

tors are recommended, for prolonged exposure, to re-

duce the potential of permanent hearing damage.

17. Raise the cutting units when driving from one work

area to another.

18. Do not touch engine, muffler or exhaust pipe while

engine is running or soon after it is stopped because

these areas could be hot enough to cause burns.

19. If a cutting unit strikes a solid object or vibrates ab-

normally, stop immediately, turn engine off, wait for all

motion to stop and inspect for damage. A damaged reel

or bedknife must be repaired or replaced before opera-

tion is continued.

20. Before getting off the seat:

A. Make sure cutting units are disengaged.

B. Verify that functional control system is in neutral.

C. Set the parking brake.

D. Stop the engine and remove key from ignition

switch.

21. Traverse slopes carefully. Do not start or stop sud-

denly when traveling uphill or downhill.

22. Operator must be skilled and trained in how to drive

on hillsides. Avoid wet slopes. Failure to use caution on

slopes or hills may cause loss of control and vehicle to

tip or roll possibly resulting in personal injury or death.

23. If engine stalls or loses headway and cannot make

it to the top of a slope, do not turn machine around. Al-

ways back slowly straight down the slope.

24. DON’T TAKE AN INJURY RISK! When a person or

pet appears unexpectedly in or near the mowing area,

STOP MOWING. Careless operation, combined with

terrain angles, ricochets, or improperly positioned

guards can lead to thrown object injuries. Do not resume

mowing until area is cleared.

25. Whenever machine is left unattended, make sure

cutting units are fully raised and reels are not spinning,

key is removed from ignition switch and parking brake

is set.

Safety

Rev. H Greensmaster 3250−D

Page 1 − 4

Safety

Maintenance and Service

26. Before servicing or making adjustments to the ma-

chine, stop the engine, remove key from switch to pre-

vent accidental starting of the engine.

27. Be sure entire machine is in good operating condi-

tion. Keep all nuts, bolts, screws and hydraulic fittings

tight.

28. Make sure all hydraulic line connectors are tight,and

all hydraulic hoses and lines are in good condition be-

fore applying pressure to the system.

29. Keep body and hands away from pin hole leaks or

nozzles that eject hydraulic fluid under high pressure.

Use paper or cardboard, not hands, to search for leaks.

Hydraulic fluid escaping under pressure can have suffi-

cient force to penetrate skin and do serious damage. If

fluid is ejected into the skin it must be surgically removed

within a few hours by a doctor familiar with this form of

injury or gangrene may result.

30. Before disconnecting or performing any work on the

hydraulic system, all pressure in system must be re-

lieved by stopping engine and lowering cutting units and

attachments to the ground.

31. To reduce potential fire hazard, keep the engine

area free of excessive grease, grass, leaves and accu-

mulation of dirt. Never wash a warm engine or electrical

connections with water.

32. Check all fuel lines for tightness and wear on a regu-

lar basis, and tighten or repair as needed.

33. If the engine must be running to perform a mainte-

nance adjustment, keep hands, feet, clothing and any

other parts of the body away from the cutting units, at-

tachments and any moving parts. Keep everyone away.

34. Do not overspeed the engine by changing governor

settings. To assure safety and accuracy, have an Autho-

rized Toro Distributor check maximum engine speed

with a tachometer. Maximum governed engine speed

should be 2750 + 50 RPM.

35. Engine must be shut off before checking oil or ad-

ding oil to the crankcase.

36. If major repairs are ever needed or if assistance is

desired, contact an Authorized Toro Distributor.

37. At the time of manufacture, the GREENSMASTER

3250−D conformed to safety standards in effect for rid-

ing mowers. To make sure of optimum performance and

continued safety certification of the machine, use genu-

ine TORO replacement parts and accessories. Re-

placement parts and accessories made by other

manufacturers could be dangerous, and such use could

void the product warranty of The Toro Company.

38. When changing attachments, tires, or performing

other service, use correct blocks, hoists, and jacks.

Make sure machine is parked on a solid level floor such

as a concrete floor. Prior to raising the machine, remove

any attachments that may interfere with the safe and

proper raising of the machine. Always chock or block

wheels. Used jack stands or solid wood blocks to sup-

port the raised machine. If the machine is not properly

supported by blocks or jack stands, the machine may

move or fall, which may result in personal injury.

Safety and Instruction Decals

Numerous safety and instruction decals are affixed to

the traction unit. If any decal becomes illegible or dam-

aged, install a new decal. Part numbers are listed in your

Parts Catalog. Order replacement decals from your Au-

thorized Toro Distributor.

Rev. I

Greensmaster 3250--D Page 2 -- 1 Product Records and Maintenance

Chapter 2

Product Records and Maintenance

Table of Contents

PRODUCT RECORDS 1.........................

EQUIVALENTS AND CONVERSIONS 2...........

Decimal and Millimeter Equivalents 2............

U.S. to Metric Conversions 2...................

TORQUE SPECIFICATIONS 3....................

Fastener Identification 3.......................

Standard Torque for Dry, Zinc Plated, and

Steel Fasteners (Inch Series). 4...............

Standard Torque for Dry, Zinc Plated, and

Steel Fasteners (Metric Fasteners). 5..........

Other Torque Specifications 6..................

Conversion Factors 6..........................

MAINTENANCE 6...............................

Product Records

Insert a copy of the Operator’s Manual and Parts Cata-

log for your Greensmaster 3250--D at the end of this

chapter. Additionally, if any optional equipment or ac-

cessories have been installed to your machine, insert

the Installation Instructions, Operator’s Manuals and

Parts Catalogs for those options at the end of this chap-

ter.

Product Records

and Maintenance

0.09375

Rev. H Greensmaster 3250−D

Page 2 − 2

Product Records and Maintenance

Equivalents and Conversions

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro 74523 Bedienungsanleitung

Toro

Toro 20995 Bedienungsanleitung

Toro

Toro 30230 Groundsmaster 225 Bedienungsanleitung

Toro

Toro 20955 Bedienungsanleitung

Toro

Toro 30834 Bedienungsanleitung

Toro

Toro GrandStand 74534 Bedienungsanleitung

Toro

Toro Recyler 22038 Bedienungsanleitung

Toro

Toro 74926 Z Master G3 Bedienungsanleitung

Toro

Toro Z Master 3000 SERIES Bedienungsanleitung

Toro

Toro TimeCutter HD X4850 Bedienungsanleitung

Toro

Toro H132 Wheel Horse Handbuch

Toro

Toro Z Master Professional 6000 Series Bedienungsanleitung

Toro

Toro Z Master 75990 Bedienungsanleitung

Toro

Toro 03664 Bedienungsanleitung

Toro

Toro Greensmaster Flex21 04021 Bedienungsanleitung

Toro

Toro Recycler 20960 Bedienungsanleitung

Toro

Toro REELMASTER 5010 Series Bedienungsanleitung

Toro

Toro 139-3265 Bedienungsanleitung

Toro

Toro LT2240 Bedienungsanleitung

Toro

Toro 30606 Bedienungsanleitung

Toro

Toro 29641 Bedienungsanleitung

Toro

Toro 75201 Bedienungsanleitung

Toro

Toro Recycler 20990 Bedienungsanleitung

Toro

Toro Revolution Series Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung