Toro GreensPro 1200 Bedienungsanleitung

Service Manual

GreensPro™ 1200

PART NO. 12193SL

Preface

The purpose of this publication is to provide the service

technician with information for troubleshooting, testing,

and repairing assemblies and components on the

GreensPro 1200.

REFER TO THE OPERATOR’S MANUAL FOR

OPERATING, MAINTENANCE, AND ADJUSTMENT

INSTRUCTIONS. Space is provided in Chapter 2 of

this book to insert the Operator’s Manual and Parts

Catalog for your machine. Replacement catalogs are

available on the Internet at www.toro.com.

The Toro Company reserves the right to change

product specifications or this publication without notice.

NOTE: A NOTE will give general information about the

correct operation, maintenance, service, testing, or

repair of the machine.

IMPORTANT: The IMPORTANT notice will give

important instructions which must be followed to

prevent damage to systems or components on the

machine.

This safety symbol means DANGER,

WARNING, or CAUTION, PERSONAL SAFETY

INSTRUCTION. When you see this symbol,

carefully read the instructions that follow.

Failure to obey the instructions may result in

personal injury.

Greens Pro 1200

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Greens Pro 1200

Chassis Hydraulic

System

Gasoline

Engine

Product Records

and Maintenance

Safety

Table Of Contents

Chapter 1 - Safety

Safety Instructions ................................................... 1-2

Safety and Instruction Decals .................................. 1-4

Chapter 2 - Product Records and Maintenance

Product Records ...................................................... 2-2

Maintenance ............................................................ 2-2

Equivalents and Conversions .................................. 2-3

Torque Specifications .............................................. 2-4

Chapter 3 - Gasoline Engine

Introduction .............................................................. 3-2

Specifications........................................................... 3-3

General Information ................................................. 3-4

Service and Repairs ................................................ 3-5

Chapter 4 - Hydraulic System

Introduction .............................................................. 4-2

Specifications........................................................... 4-3

General Information ................................................. 4-5

Service and Repairs ................................................ 4-8

HYDRO-GEAR BDR SERVICE AND

REPAIR MANUAL

Chapter 5 - Chassis

Specifications........................................................... 5-2

General Information ................................................. 5-3

Adjustments ............................................................. 5-6

Service and Repairs .............................................. 5-11

Greens Pro 1200

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GreensPro 1200 Page 1 - 1 Safety

Chapter 1

Safety

Safe ty

Table of Contents

Safety Instructions ........................................ 1-2

Before Operating ................................................ 1-2

While Operating.................................................. 1-2

Maintenance and Service ................................... 1-3

Safety and Instruction Decals ...................... 1-4

Safety Page 1 - 2 GreensPro 1200

Safety Instructions

GreensPro 1200 machines have been tested and

certified by Toro for compliance with existing safety

standards and specifications. Although hazard control

and accident prevention are partially dependent upon

the design and configuration of the machine, these

factors are also dependent upon the awareness,

concern, and proper training of the personnel involved

in the operation, transport, maintenance, and storage

of the machine. Improper use or maintenance of the

machine can result in injury or death. To reduce the

potential for injury or death, comply with the following

safety instructions.

WARNING

Before Operating

1. Operate the machine only after reviewing and

understanding the contents of the Operator’s Manual. A

replacement Operator’s Manual is available on the

internet at www.toro.com.

2. Never allow children to operate the machine or allow

adults to operate it without proper instructions.

3. Become familiar with the controls and know how to

stop the machine and engine quickly.

4. Keep all shields, safety devices, and decals in place.

If a shield, safety device, or decal is malfunctioning,

illegible, or damaged, repair or replace it before

operating the machine.

5. Always wear substantial shoes. Do not operate

machine while wearing sandals, tennis shoes, or

sneakers. Do not wear loose fitting clothing, which

could get caught in moving parts and cause personal

injury.

6. Wearing safety glasses, safety shoes, long pants,

ear protection, and a hard hat is advisable and required

by some local safety and insurance regulations.

7. Keep everyone, especially children and pets, away

from the areas of operation.

8. Since gasoline is highly flammable, handle it

carefully.

a. Use an approved gasoline container.

b. Do not remove cap from fuel tank when engine is

hot or running.

c. Do not smoke while handling gasoline.

d. Fill fuel tank outdoors.

e. Wipe up any spilled gasoline.

f. Do not fill fuel tank higher than to the bottom of

fuel tank insert. Fuel may leak from filler neck when

machine is tilted for servicing if tank is overfilled.

While Operating

1. Do not run the engine in a confined area without

adequate ventilation. Exhaust fumes are hazardous

and could be deadly.

2. Always stand behind the machine when starting the

engine. Always sit in the operator’s seat when

operating the machine.

3. To start the engine:

a. Open fuel shutoff valve. Make sure spark plug

wire is connected to spark plug.

b. Move on/off switch to ON position. Set choke to

full choke position (cold start) and throttle to half

throttle.

c. Pull starter cord to start engine.

4. To stop the engine:

a. Reduce engine speed to SLOW.

b. Move on/off switch to OFF position to stop

engine.

5. Do not touch engine, muffler, or exhaust pipe while

engine is running or soon after it has stopped, because

these areas are hot enough to cause burns.

6. Whenever machine is left unattended, park machine

on a level surface and be sure engine is stopped.

7. Close fuel shutoff valve if machine is not to be used

for an extended period of time. Also, close fuel shutoff

valve if machine is to be transported.

To reduce the potential for injury or death,

comply with the following safety instructions.

GreensPro 1200 Page 1 - 3 Safety

Safety

Maintenance and Service

1. The Operator’s Manual and engine Owner’s Manual

provide information regarding the operation, general

maintenance, and maintenance intervals for your

GreensPro machine. Refer to these publications for

additional information when servicing the machine.

2. Before servicing or making adjustments to the

machine, stop the engine and wait for all machine

motion to stop. Remove the spark plug wire from the

spark plug to prevent accidental starting of the engine.

If Greenspro is attached to tow vehicle, apply tow

vehicle parking brake, stop engine, and remove key

from ignition switch.

3. To make sure entire machine is in good condition,

keep all nuts, bolts, screws, and belts properly

tightened.

4. To reduce potential fire hazard, keep the engine

area free of excessive grease, grass, leaves, and

accumulation of dirt.

5. If the engine must be running to perform

maintenance or make an adjustment, keep hands, feet,

clothing, and all parts of the body away from all moving

parts. Keep bystanders away.

6. Do not overspeed the engine by changing governor

settings. Recommended engine high idle speed is

3200 rpm. To ensure safety and accuracy, check

engine speed with a tachometer.

7. Engine must be shut off and cooled down before

checking oil or adding oil to the engine crankcase.

8. When performing general maintenance and service

on the machine, it is recommended that the machine

be parked on a clean, level surface with the transport

wheels in the raised and locked position. The machine

will be more stable when positioned on the rollers.

9. If service of underdeck items (e.g., steering or

transmission linkage) is necessary, raise machine with

hoist or other lifting device. Support raised machine

with appropriate jackstands on all corners of the

machine to prevent it from shifting or falling. Excessive

tilting of the machine should be avoided.

10.When lowering machine from transport position,

make sure that the ground is clean and level. This will

prevent unexpected movement of the machine and

potential roller damage.

11.If major repairs are necessary or assistance is

required, contact your Authorized TORO Distributor.

12.At the time of manufacture, the machine conformed

to all applicable safety standards. To ensure optimum

performance and continued safety certification of the

machine, use genuine TORO replacement parts and

accessories. Replacement parts and accessories

made by other manufacturers may result in non-

conformance with the safety standards and the

warranty may be voided.

13.When disposing of hazardous waste products, take

them to an authorized disposal site. Waste products

must not be allowed to contaminate surface water,

drains, or sewer systems.

Safety Page 1 - 4 GreensPro 1200

Safety and Instruction Decals

Safety decals and instructions are easily visible to the

operator and are located near any area of potential

danger. Replace any decal that is damaged or lost.

Decal part numbers are listed in your Parts Catalog.

Order replacement decals from your Authorized TORO

Distributor.

GreensPro 1200 Page 2 - 1 Product Records and Maintenance

Chapter 2

Product Records and Maintenance

Product Records

and Maintenance

Product Reco rds and Maintenan ce

Table of Contents

Product Records............................................ 2-2

Maintenance ................................................... 2-2

Equivalents and Conversions ...................... 2-3

Decimal and Millimeter Equivalents.................... 2-3

U.S. to Metric Conversions................................. 2-3

Torque Specifications ................................... 2-4

Fastener Identification ........................................ 2-4

Standard Torque for Dry, Zinc Plated, and

Steel Fasteners (Inch Series Fasteners) ............ 2-5

Standard Torque for Dry, Zinc Plated, and

Steel Fasteners (Metric Fasteners) .................... 2-6

Other Torque Specifications ............................... 2-7

Conversion Factors ............................................ 2-7

Product Records and Maintenance Page 2 - 2 GreensPro 1200

Product Records

Insert Operator’s Manual and Parts Catalog for your

GreensPro 1200 at the end of this section. In addition,

if any optional equipment or accessories have been

installed to your machine, insert the Installation

Instructions, Operator’s Manuals, and Parts Catalogs

for those options at the end of this chapter.

Maintenance

Maintenance procedures and recommended service

intervals for the GreensPro 1200 are covered in the

Operator’s Manual. Refer to that publication when

performing regular equipment maintenance.

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