Toro Groundsmaster 4000 Series Bedienungsanleitung

FormNo.3444-718RevD

NALightKit

Groundsmaster®4000SeriesRotaryMower

ModelNo.31693

InstallationInstructions

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedormissing.

decal140-1531

140-1531

1.Snowchute—left4.Hazardlight—off

2.Snowchute—right5.Attachment—down

3.Hazardlight—on6.Attachment—up

decal140-1623

140-1623

1.Beacon—off2.Beacon—on

8111LyndaleAvenueSouth

Bloomington,MN55420Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3444-718*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Disconnectthebattery.

Reectordecal(front—yellow)2

3Reectordecal(back—red)2Installthefrontreectordecals.

Rightheadlight—PartNo.140-6772

(light,mount,washer,andnut)1

Leftheadlight—PartNo.140-6773

(light,mount,washer,andnut)1

Lightmount(machineswitharollbar)2

Leftlightmount(machineswithacab)1

Rightlightmount(machineswithacab)1

Flange-headcapscrew(1/2x1inch)2

FlangeLocknut(1/2inch)2

Cabletie2

Assembletheheadlightstothebrackets.

Consoleharness1

Capplug1

Fusemountplate1

Clipnut(#10)1

Flasher1

Flangeheadscrew(#10x3/8inch)1

Cabletie1

Bracketmount2

Clipnut(1/4inch)8

Switchmount1

Multi-functionswitch1

Switchclip(thick)1

Switchclip(thin)1

Switchplug3

Rockerswitch1

Knob2

Fusecover1

Boltretainer2

Carriagebolt(1/4x2inches)4

Flangelocknuts4

Cableties2

Push-infastener2

Flange-headsscrew(1/4x3/4inch)4

Installthecontrolconsole.

6Nopartsrequired–Connecttheconsoleharness.

Fuse(10A)1

7Fuse(15A)1Installthefuses.

ProcedureDescriptionQty.Use

Leftlighthousing1

Leftlight-housingmount1

Rightlighthousing1

Rightlight-housingmount1

Carriagebolt(1/4x5/8inch)4

Flangelocknut(1/4inch)4

Lefttaillightandlicenseplateharness1

Righttaillightharness1

Clipnut(1/4inch)4

Innermount2

Socket-headscrew(1/4x3/4inch)8

Taillight2

Phillips-headscrew(#10x1-1/4inches)4

Pivotbracket2

Capscrew(1/4x3/4inch)6

Locknut(1/4inch)6

Leftmountcover1

Rightmountcover1

Push-infasteners8

Swivel-adaptermount2

Carriagebolt(1/4x1-1/4inches)4

Flangelocknut(3/8inch)4

Installthetaillights.

Slowmovingvehicleemblem1

Slowmovingvehiclemount1

Capscrew(1/4x3/4inch)3

Washer(1/4x3/4inch)3

Locknut(1/4inch)3

Installtheslow-movingvehiclesign.

10Nopartsrequired–Connectthetaillightharnesses.

11Nopartsrequired–Connectthebatterycables.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurfaceandlower

thecuttingunits.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

g351500

Figure1

DisconnectingtheBattery

NoPartsRequired

Procedure

1.Openthebatterycoveronthesideoftheshroud

(Figure2).

Note:Pressdownontheatsurfaceabovethe

batterycovertoeasetheremovalofthecover.

g020758

Figure2

1.Batterycover2.Pressdownhere.

2.Disconnectthenegative(black)batterycable.

g020451

Figure3

1.Battery

3.Sliptherubberbootoffthepositiveterminal,and

disconnectthecable.

InstallingtheReector

Decals

Partsneededforthisprocedure:

2Reectordecal(front—yellow)

2Reectordecal(back—red)

InstallingtheFrontReector

MachineswithaRollBar

1.Cleanthefrontedgeoftheplatformwithalcohol,

andallowittodry(Figure4).

g351079

Figure4

1.Reectordecal(yellow)

2.Removethebackinglmfromtheyellow

reectordecal.

3.Alignthereectortothebottomedgeofthe

platformasshowninFigure4,andadhereitto

theplatform.

4.Wraptheedgeofthereectoroverthetopof

theplatform.

5.Repeatsteps1through4fortheotheryellow

reectordecal.

InstallingtheFrontReector

MachineswithaCab

1.Cleanthefrontcabpillarabovetheheadlight

bracketwithalcohol,andallowittodry(Figure

5).

g351129

Figure5

1.Frontcabpillar3.23.8cm(9-3/8inches)

2.Reectordecal(yellow)4.Headlightbracket

2.Removethebackinglmyellowreectordecal.

3.Alignthedecal23.8cm(9-3/8inches)above

theheadlightbracket,andadherethedecalto

thecabpillar(Figure5).

InstallingtheRearReector

1.Cleanthefaceofthebumperwithalcohol,and

allowittodry(Figure6).

g351117

Figure6

2.Removethebackinglmfromtheredreector

decal.

3.Alignthereectortothebumperasshownin

Figure6,andadhereittothebumper.

4.Repeatsteps1through3fortheotherred

reectordecal.

AssemblingtheHeadlights

totheBrackets

Partsneededforthisprocedure:

1Rightheadlight—PartNo.140-6772(light,mount,

washer,andnut)

1Leftheadlight—PartNo.140-6773(light,mount,

washer,andnut)

2Lightmount(machineswitharollbar)

1Leftlightmount(machineswithacab)

1Rightlightmount(machineswithacab)

2Flange-headcapscrew(1/2x1inch)

2FlangeLocknut(1/2inch)

2Cabletie

IdentifyingtheHeadlights

Atthebracketsideoftheheadlight,lookatthe

informationprintedonthehousing(Figure7).Note

thepartnumberandthe“RH”or“LH”information.

g350385

Figure7

IdentifyingtheHeadlightMounts

UseFigure8andFigure9toidentifytheheadlight

mountsforyourmachine.

g350863

Figure8

MachineswithaRollBar

1.Lightmounts

g350864

Figure9

MachineswithaCab

1.Leftlightmount2.Rightlightmount

RemovingtheFloorPanel

Hardware

MachineswithaRollBar

Removethe2capscrewsand2thinwashers,2thick

washers,and2angelocknutsthatsecurethefrontof

theoorpaneltotheframeofthemachine(Figure10).

Note:Retainthehardware.

g350418

Figure10

1.Capscrew(1/2x4-1/2

inches)

4.Flangelocknut(1/2inch)

2.Floorpanel5.Thickwasher(1/2x2-1/4

x3/8inch)

3.Thinwasher(1/2x1-3/8

inch)

InstallingtheLightMountstothe

Machine

MachineswithaRollBar

1.Assemblethelightmounttotheoorpaneland

frameofthemachinewiththecapscrew(1/2x

4-1/2inches),thinwasher(1/2x1-3/8inch),

thickwasher(1/2x2-1/4x3/8inch),andange

locknut(1/2inch)thatyouremovedinRemoving

theFloorPanelHardware(page6).

g350530

Figure11

1.Capscrew(1/2x4-1/2

inches)

4.Thickwasher(1/2x2-1/4

x3/8inch)

2.Thinwasher(1/2x1-3/8

inch)

5.Flangelocknut(1/2inch)

3.Lightmount(machines

withacab)

2.Torquelocknutandcapscrewandlocknutto91

to113N∙m(67to83ft-lb).

3.Repeatsteps1and2forthelightmountatthe

othersideofthemachine.

AssemblingtheHeadlights

MachineswithaCab

Important:Ensurethatyouassemblethe

headlightmarkedleftandtheleftlightmount,

andtheheadlightmarkedrightandtherightlight

mount.

1.Ifassembled,removethelocknut(12mm)and

lockwasher(12mm)fromthecapscrewinthe

headlightbracket.

2.Alignthelighttothelightmountasfollows:

•Groundsmaster4010Machines:Usethe

outsidelight-mounthole.

•Groundsmaster4110Machines:Usethe

insidelight-mounthole.

g350532

Figure12

Rightheadlightshown.

1.Capscrew(headlight)4.Lockwasher

2.Outsidelight-mounthole

(GroundsmasterGM4010

machines)

5.Locknut

3.Insidelightmounthole

(GroundsmasterGM4110

machines)

3.Assemblethecapscrew(12mm)tothelight

mount(Figure12)withthelocknut(12mm)and

lockwasher(12mm).

4.Tightenthelocknutandcapscrew.

5.Repeatsteps1through4fortheheadlightand

lightmountfortheothersideofthemachine.

InstallingtheHeadlights

MachineswithaRollBar

Important:Ensurethatyouassemblethe

headlightmarkedleftattheleftsideofthe

machine,andtheheadlightmarkedrightatthe

rightsideofthemachine.

1.Removethecabletiesecuringthe6-socket

connectorlabeledHEADLIGHTLHandthe

6-socketconnectorlabeledHEADLIGHTRHof

themachinewireharnesstothechassisofthe

machine(Figure13).

g350877

Figure13

2.Removethecapfromthe6-socketconnector

labeledHEADLIGHTLHorthe6-socketconnector

labeledHEADLIGHTRHofthemachinewire

harness,andplugtheconnectorintothe

headlight(Figure14).

g350820

Figure14

1.6-socketconnector

(labeledHEADLIGHTLHor

HEADLIGHTRH—machine

wireharness)

3.Headlight

2.Cap

3.Ifassembled,removethelocknut(12mm)and

lockwasher(12mm)fromthecapscrewinthe

headlightbracket.

4.Assemblethecapscrew(12mm)tothelight

mount(Figure15)withthelocknut(12mm)and

lockwasher(12mm).

g350531

Figure15

Rightheadlightshown.

1.Headlight3.Lockwasher

2.Lightmount(machines

witharollbar)

4.Locknut

5.Tightenthelocknutandcapscrew.

6.Bundletheexcesswireharnessandsecureitto

thechassiswithacabletie.

7.Repeatsteps2through5fortheotherheadlight

attheothersideofthemachine.

InstallingtheHeadlightsandLight

Mounts

MachineswithaCab

1.Assembletheheadlightandlightmounttothe

headlightbracket(Figure16)withaange-head

capscrew(1/2x1inch)andangelocknut(1/2

inch).

g350533

Figure16

1.Flange-headcapscrew

(1/2x1inch)

3.Headlightbracket

2.Lightmount4.FlangeLocknut(1/2inch)

2.Torquelocknutandcapscrewandlocknutto91

to113N∙m(67to83ft-lb).

3.Repeatsteps1and2fortheotherheadlightand

lightmountattheothersideofthemachine.

4.Removethecapfromthe6-socketconnector

labeledHEADLIGHTLHorthe6-socketconnector

labeledHEADLIGHTRHofthemachinewire

harness,andplugtheconnectorintothe

headlight(Figure17).

g350820

Figure17

1.6-socketconnector

(labeledHEADLIGHTLHor

HEADLIGHTRH—machine

wireharness)

3.Headlight

2.Cap

5.Repeatstep4fortheotherheadlightattheother

sideofthemachine.

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