Toro Groundsmaster 4100-D Bedienungsanleitung

Form No. 03116SL Rev G

Groundsmaster®4100-D

(Model 30411)

Original Instructions (EN)

THE TORO COMPANY 2018

This document and all information contained herein is the sole property of The Toro Company (and/or its affiliated companies). No

intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be

reproduced by a third party without the express written consent of The Toro Company (and/or the appropriate affiliated company).

Revision History

Revision

Date

Description

2003

Initial Issue.

2004

Updated Engine chapter.

2005

Updated Electrical chapter.

2007

Updated Engine chapter.

2007

Updated Hydraulic chapter.

2012

Updated Electrical chapter.

2012

Updated Hydraulic chapter.

03/2018

Added revision history.

Reader Comments

The Toro Company Technical Assistance Center maintains a continuous effort to improve the quality

and usefulness of its publications. To do this effectively, we encourage user feedback.

Please comment on the completeness, accuracy, organization, usability, and readability of this manual

by an e-mail to [email protected]

or Mail to:

Technical Publication Manager, Commercial

The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Phone: +1 952-887-8495

NOTES _

(Model 30411)

PART NO. 03116SL (Rev. G)

Service Manual

GroundsmasterR4100--D

Preface

The purpose of this publication is to provide the service

technician with information for troubleshooting, testing,

and repair of major systems and components on the

Groundsmaster 4100--D.

REFER TO THE OPERATOR’S MANUALS FOR OP-

ERATING, MAINTENANCE, AND ADJUSTMENT

INSTRUCTIONS. SpaceisprovidedinChapter2ofthis

book to insert the Operator’s Manuals and Parts Cata-

logs for your machine. Replacement Operator’s Manu-

als and Parts Catalogs are available on the internet at

www.Toro.com.

TheToroCompanyreservestherighttochangeproduct

specifications or this publication without notice.

This safety symbol means DANGER, WARNING,

or CAUTION, PERSONAL SAFETY INSTRUC-

TION. When you see this symbol, carefully read

the instructions that follow. Failure to obey the

instructions may result in personal injury.

NOTE: ANOTE will give general information about the

correct operation, maintenance, service, testing, or re-

pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portant instructionswhichmustbefollowedtopre-

vent damage to systems or components on the

machine.

EThe Toro Company -- 2003, 2004, 2005, 2007, 2012, 2018

Groundsmaster 4100−D

This page is intentionally blank.

Groundsmaster 4100−D

Table Of Contents

Chapter 1 − Safety

General Safety Instructions 1 − 2. . . . . . . . . . . . . . . . . .

Jacking Instructions 1 − 4. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 1 − 5. . . . . . . . . . . . . . . .

Chapter 2 − Product Records and Maintenance

Product Records 2 − 1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Equivalents and Conversions 2 − 2. . . . . . . . . . . . . . . .

Torque Specifications 2 − 3. . . . . . . . . . . . . . . . . . . . . . .

Maintenance 2 − 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 − Kubota Diesel Engine

General Information 3 − 2. . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3 − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 3 − 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 3 − 6. . . . . . . . . . . . . . . . . . . . . . . .

KUBOTA WORKSHOP MANUAL, DIESEL ENGINE,

V2003−T SERIES

Chapter 4 − Hydraulic System

Specifications 4 − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 4 − 3. . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Schematic 4 − 7. . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Flow Diagrams 4 − 8. . . . . . . . . . . . . . . . . . . .

Special Tools 4 − 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 4 − 20. . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing 4 − 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 4 − 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 4 − 49. . . . . . . . . . . . . . . . . . . . . . .

Chapter 5 − Electrical System

Electrical Schematic, Circuit Diagrams, and

Wire Harness Drawings 5 − 2. . . . . . . . . . . . . . . . . . . .

Special Tools 5 − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 5 − 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical System Quick Checks 5 − 7. . . . . . . . . . . . . .

Adjustments 5 − 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Testing 5 − 10. . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 5 − 31. . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 − Axles, Planetaries, and Brakes

Specifications 6 − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 6 − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 6 − 4. . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 − Chassis

Service and Repairs 7 − 2. . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8 − Cutting Deck

Specifications 8 − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 8 − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 8 − 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 8 − 6. . . . . . . . . . . . . . . . . . . . . . . .

Chapter 9 − Electrical Diagrams

Electrical Schematic 9 − 3. . . . . . . . . . . . . . . . . . . . . . . .

Circuit Diagrams 9 − 4. . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Harness Drawings 9 − 8. . . . . . . . . . . . . . . . . . . . .

SafetyProduct Records

and Maintenance

Kubota

Diesel Engine

Hydraulic

System

Electrical

System

Axles, Planetaries,

and Brakes

Cutting Deck Chassis

Electrical

Diagrams

Groundsmaster 4100−D

This page is intentionally blank.

Groundsmaster 4100−D Page 1 − 1 Safety

Chapter 1

Safety

Table of Contents

GENERAL SAFETY INSTRUCTIONS 2. . . . . . . . . . . .

Before Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

While Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Service 3. . . . . . . . . . . . . . . . . . . .

JACKING INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . .

Jacking the Front End 4. . . . . . . . . . . . . . . . . . . . . . .

Jacking the Rear End 4. . . . . . . . . . . . . . . . . . . . . . . .

SAFETY AND INSTRUCTION DECALS 5. . . . . . . . . .

Safety

Groundsmaster 4100−D

Page 1 − 2

Safety

General Safety Instructions

The GROUNDSMASTER 4100-D was tested and certi-

fied by TORO for compliance with existing safety stan-

dards and specifications. Although hazard control and

accident prevention partially are dependent upon the

design and configuration of the machine, these factors

are also dependent upon the awareness, concern, and

proper training of the personnel involved in the opera-

tion, transport, maintenance, and storage of the ma-

chine. Improper use or maintenance of the machine can

result in injury or death. To reduce the potential for injury

or death, comply with the following safety instructions.

WARNING

To reduce the potential for injury or death,

comply with the following safety instructions.

Before Operating

1. Read and understand the contents of the Operator’s

Manual before starting and operating the machine. Be-

come familiar with the controls and know how to stop the

machine and engine quickly. A replacement Operator’s

Manual is available on the Internet at www.Toro.com or

by sending the complete model and serial number to:

The Toro Company

Attn. Technical Publications

8111 Lyndale Avenue South

Bloomington, Minnesota 55420−1196

2. Keep all shields, safety devices, and decals in place.

If a shield, safety device, or decal is defective, illegible

or damaged, repair or replace it before operating the

machine. Also tighten any loose nuts, bolts or screws to

ensure machine is in safe operating condition.

3. Assure interlock switches are adjusted correctly so

engine cannot be started unless traction pedal is in

NEUTRAL and cutting unit is DISENGAGED.

4. Since diesel fuel is highly flammable, handle it care-

fully:

A. Use an approved fuel container.

B. Do not remove fuel tank cap while engine is hot or

running.

C. Do not smoke while handling fuel.

D. Fill fuel tank outdoors and only to within an inch of

the top of the tank, not the filler neck. Do not overfill.

E. Wipe up any spilled fuel.

While Operating

1. Sit on the seat when starting and operating the ma-

chine.

2. Before starting the engine:

A. Engage the parking brake.

B. Make sure traction pedal is in neutral and the

PTO switch is OFF (disengaged).

C. After engine is started, release parking brake and

keep foot off traction pedal. Machine must not move.

If movement is evident, the traction pedal linkage is

adjusted incorrectly; therefore, shut engine off and

adjust linkage until machine does not move when

traction pedal is released.

3. Do not run engine in a confined area without ade-

quate ventilation. Exhaust fumes are hazardous and

could possibly be deadly.

4. Do not touch engine, muffler or exhaust pipe while

engine is running or soon after it is stopped. These areas

could be hot enough to cause burns.

5. Before getting off the seat:

A. Ensure that traction pedal is in neutral.

B. Set parking brake.

C. Disengage cutting unit and wait for blades to

stop.

D. Stop engine and remove key from switch.

E. Toro recommends that anytime the machine is

parked (short or long term), the cutting unit should be

lowered to the ground. This relieves pressure from

the lift circuit and eliminates the risk of the cutting unit

accidentally lowering to the ground.

F. Do not park on slopes unless wheels are chocked

or blocked.

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