Toro T4240 Bedienungsanleitung

FormNo.3412-336RevA

LightKitorLightFittingKit

T4240Mower

ModelNo.02844

ModelNo.02845

InstallationInstructions

PreparingtheMachine

1.Parkthemachineonalevelsurface.

g196985

Figure1

2.Engagetheparkingbrake.

3.Lowerthecuttingunits.

4.Shutofftheengineandremovethekey.

InstallingtheKit

InstallingtheRearLights

1.Raisetheoperatorplatformanddisconnectthebattery;

refertothetractionunitOperator’sManual.

2.Assembletheleftandrightrearlampassemblies

(Figure2).

3.Routethewiresthroughthesiderailsofthechassisand

connectthemtothe3-pinsocketsontheexistingwire

harness.Securetherightsidewithacabletie.

Note:Thereectormustbeatthetopofeach

assembly

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3412-336*A

g206686

Figure2

1.Rightrearbracket9.Screw(5x16mm)

2.Washer(5mm)10.Rearlight

3.Locknut(5mm)11.Reector

4.Washer(8mm)12.Numberplate

5.Springwasher(8mm)13.Number-platelamp

6.Screw(8mm)14.Self-tappingscrew(6x16mm)

7.Indicatorbulb15.Leftrearbracket

8.Sidebulb

InstallingtheNumber-Plate

Assembly

1.Drill4holes(5mmdiameter)intheframe;referto

Figure2andFigure3.Usethenumberplateasa

template.

2.Securethebracketusingtheself-tappingscrews(Figure

2).

3.Connectthewiretothelamp.

4.Securethewiretotheuprightsectionoftheframe

usingthe3cableties(1cabletietosecureatthetop

ofthewireassemblyfromthelamp,asecondcable

tietothecentersecuringwirebehindthebracketand

thethirdcabletietoretainthewireandsleeveatthe

bottomoftheupright).

5.Locatethe3-pinsocketthroughtheapertureinthe

rearchassisandconnectthenumberplatewire.

Note:Youcanremovetherearguardplateforaccess.

g206694

Figure3

InstallingtheWireHarness

1.Withtheoperatorplatformstillintheraisedposition,

routethewiringloombyfeedingthelongestsection

underneaththecontrolpanelbelowtheliftlevers,

followingtheexistingloom.

2.Connectthe4-pinplugtotheexistingloomsocket.

3.Routethelightingloomthroughthefrontseatsupport

bracketandtothefrontofthemachine,branchingleft

andrightbeforepassingthroughthefrontchassis.

4.Usingtheexistinghoseties,securetheloominto

position.

InstallingtheSwitches

1.Removetheblankingplugsfromtheinstrumentpanel

inordertolocatetheswitches(Figure5).

2.Feedtheplugandblackwirethroughthecutoutinthe

controlpanelbehindthehandbrakeandtthehazard

warningswitch.Pushtheswitchdowntolocate.

3.Connectthebrown/purplewiretothesecondfuse

holderfromtheoutside.Fitthe10Afuse(Figure6).

4.Connectthered/purplewiretothethirdfuseholder

fromtheoutside.Fitthe15Afuse(Figure6).

5.Feedtheplugsandwiresthroughthecut-outsinthe

topofthecontrolpanelandttheindicator,dip/main

andlightswitches.

6.Fitthelensestotheswitchessuppliedwiththekit.

7.Feedtheasherrelaybaseundertheexistingrelays.

Slotintoplacebesidetheexistingrelaysandretainwith

abolt,washers,andnut.Fittheasherrelay.

8.Retainlightingloomtotheexistingloomunderthe

controlpanelusing2smallcableties.

9.Ensurethatthefrontlightwiresarecorrectlyrouted

asfollows:

•Green/red:rightindicator

•Green/white:leftindicator

10.Securetheloomtotherollerplatebraceusingthelarge

cableties(Figure4).

g206687

Figure4

1.Wireharness

11.Feedtheplugsfromthefrontlightsthroughtothe

rollerplateandconnecttotheloom.

12.Securetogetherusingthesmallcabletiestoensure

thatthewiresandplugsremaininplace,anddonot

interferewiththemovementofthefrontarms.

13.Ensurethatallwiringisroutedcarefullyawayfrom

sharpedgestopreventdamage.

14.Proceedtothettinginstructionsforthefrontlights.

g206688

Figure5

1.Indicatorswitch6.Locknut(5mm)

2.Headlightswitch7.Washer(5mm)

3.Hazard-lightswitch8.Setscrew(5x12mm)

4.Marker-lightswitch9.Flasher

5.Wireharness

g206692

Figure6

FuseBox(frontview)

1.10A2.15A

InstallingtheFrontLights

Kit02845isrequiredfortheT4240sothatthefrontlights

canbeclearlyseenwiththecuttingunitsraised.

Toinstallthettingkit02845withthelightingkit02844toa

T4240tractionunit,followtheseinstructions.

1.Assemblethefrontlightarmassembliesasshownin

Figure7.

2.Fitthefrontlightarmassembliestothemachineand

checkthattheyspringforwardfreelywhenpushed

backandreleased.

3.Usethecabletiestosecurethesidelightcablestothe

braceandthefrontarm.Takecaretoensurethat

thewireisnotstrainedwhenthefrontlightarmis

articulatedthroughitsfullrangeoftravel.

4.Connectthepositive(+)batteryleadrstandthen

connectthenegative(-)batterylead.

5.Closetheoperatorplatformandsecureinplacewith

theplatformlatchingmechanism.Refertothetraction

unitOperator’sManual.

g206691

Figure7

1.Screw(10x35mm)9.Brace

2.Washer(10mm)10.Locknut(10mm)

3.Bolt(12x100mm)11.Heavywasher(10mm)

4.Bracket12.Spring

5.Flangebushing13.Nut(10mm)

6.Lightarm14.Locknut(6mm)

7.Washer(12mm)15.Washer(6mm)

8.Locknut(12mm)16.Screw(6x25mm)

CheckingtheOperationof

theLights

1.Withtheignitionon,rocktheindicatorswitchleftto

operatethefrontandrearleftorangeindicatorlights.

Theindicatorwarninglightontheswitchwillalsoash

(Figure5andFigure6).

2.Withtheignitionon,rocktheindicatorswitchrightto

operatethefrontandrearrightorangeindicatorlights.

Theindicatorwarninglightontheswitchwillalsoash.

3.Withtheignitionofforon,rockthelightswitch

backwardtoswitchonthe2rearredpositionlights,

the2frontwhitepositionlightsandnumberplatelight.

Thewarninglightontheswitchwillalsolightup.

4.Withtheignitionandlightswitchon,rocktheheadlight

switchforwardtodippedheadlights.

5.Rocktheheadlightswitchbackwardformain-beam

headlights.Themain-beamwarninglightontheswitch

willalsolightup.

6.Withtheignitionofforon,rockthehazardswitch

backwardtooperateandashall4orangeindicator

lightssimultaneously.Thehazardwarninglightson

theswitchwillalsoash.

Ifthelightsoperateincorrectly,checkthewiringconnections

againstthediagram,reconnectthewiresasnecessary,and

checktheoperationofthelightsagain.

1.Inordertocomplywiththeroadvehiclelighting

regulationsadjustthefrontdippedbeamheadlightsso

thatthehorizontalpartofthecutoffofthebeamis

inclineddownward.

2.Tosetthefrontdipped-beamheadlights,slackenthe

nutlocatedundertheheadlight,adjustasrequired,and

tightenthenut.

Maintenance

ReplacingaBulb

ReplaceallwornordamagedpartswithgenuineToroparts.

Ensurethatalllightsareworkingonaregularbasis.

1.Removethelenscover;refertoFigure8.

2.Replacethebulb.

3.Installthelenscover.

4.Adjustthelightstoensurethattheycomplywithlocal

roadlegislation.

g206685

Figure8

1.Headlight4.Frontindicatorlight

2.Rubberbushing5.Frontindicatorbulb

3.Headlightbulb6.Sideindicatorbulb

Schematics

g206693

Electricalschematic(Rev.A)

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