Toro GROUNDSMASTER 580-D 30581 Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3324-616 Rev A

MODEL NO. 30581—80001 & UP

GROUNDSMASTER®580-D

To understand this product, and for safety

and optimum performance, read this

manual before starting operation. Pay

special attention to SAFETY

INSTRUCTIONS highlighted by this

symbol.

FOREWORD

This operator’s manual has instructions on safety, proper set-up and operation, adjustments and maintenance. Therefore,

anyone involved with the product, including the operator, should read and understand this manual. This manual

emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety

messages. Whenever the triangular safety alert symbol appears, understand the safety message that follows. For complete

safety instructions, read pages 3–5. IMPORTANT highlights special mechanical information and NOTE emphasizes

general product information worthy of special attention.

Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a

complete line of accessories and professional turf care service technicians, the distributor has a complete line of genuine

TORO replacement parts to keep your machine operating properly. Keep your TORO all TORO. Buy genuine TORO

parts and accessories.

SAFETY INSTRUCTIONS 3

SYMBOL GLOSSARY 6

SPECIFICATIONS 9

BEFORE OPERATING 11

CONTROLS 16

OPERATING INSTRUCTIONS 20

MAINTENANCE 27

IDENTIFICATION AND ORDERING 47

TABLE OF CONTENTS

Training

1. Read the instructions carefully. Be familiar with the

controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsible

for accidents or hazards occurring to other people or

their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and

practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a slope

will not be regained by the application of the

brake. The main reasons for loss of control are:

– insufﬁcient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of ground

conditions, especially slopes;

– ##incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment is

to be used and remove all objects which may be

thrown by the machine.

3. WARNING—Petrol is highly ﬂammable.

• Store fuel in containers speciﬁcally designed

for this purpose.

• Refuel outdoors only and do not smoke while

refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the engine

is hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the

are of spillage and avoid creating any source of

ignition until petrol vapors have dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a conﬁned space where

dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artiﬁcial light.

3. Before attempting to start the engine, disengage all

blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe” slope.

Travel on grass slopes requires particular care. To

guard against overturning:

• do not stop or start suddenly when going up or

downhill;

• engage the clutch slowly, and always keep the

machine in gear, especially when travailing

downhill;

• machine speeds should be kept low on slopes

and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

Safety Instructions

• never mow across the face of the slope, unless

the lawn mower is designed for this purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when reversing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook.

7. Watch out for trafﬁc when crossing or near

roadways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct discharge

of material toward bystanders nor allow anyone near

the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective devices

in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when

transporting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s

position.

• before clearing blockages;

• before checking, cleaning or working on the

lawn mower;

• after striking a foreign object. Inspect the lawn

mower for damage and make repairs before

restarting and operating the equipment.

15. Reduce the throttle setting during engine runout

and, if the engine is provided with a shutoff valve,

turn the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

ﬂame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the ﬁre hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to

prevent entrapment of the ﬁngers between moving

blades and ﬁxed parts of the machine.

9. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a

positive mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted sound

pressure at the operator ear of: 81 dB(A), based on

measurements of identical machines per 84/538/EEC.

Safety Instructions

Vibration Levels

This unit has a vibration level of 2.5 m/s2at the posterior,

based on measurements of identical machines per ISO

5349 procedures.

This unit does not exceed a vibration level of 0.5 m/s2at

the posterior based on measurements of identical

machines per ISO 2631 procedures.

Safety Instructions

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Severing of

fingers or hand,

mower blade

Severing of

toes or foot,

mower blade

Severing of

toes or fingers,

rotary mower

blade

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Dismember-

ment, front engine

mower in forward

motion

Dismember-

ment, front engine

mowerin rearward

motion

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain

drive

Hand & arm

entanglement,

belt drive

Thrown or flying

objects, whole

body exposure

Thrown or

flying objects,

face exposure

Thrown or flying

objects, rotary

mover

Runover/back-

over, vehicle Machine

tipping, riding

mower

Machine rollover,

ROPS (rear

engine mower)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Do not step on

loading platform

if PTO is connect-

ed to tractor &

engine is running

Do not step Wait until all

machine comp-

onents have

completely

stopped before

touching them

Shut off engine

& remove key

before perform-

ing maintenance

or repair work

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Safety Instructions

Fasten seat

belts Safety alert

triangle Outline safety

alert symbol Read operator’s

manual Fire, open light

and smoking

prohibited

Eye protection

must be worn

Consult technical

manual for proper

service

procedures

Hearing

protection must

be worn

Caution, toxic

risk

Head protection

must be worn Flush with water Engine Transmission Hydraulic systemFirst aid

Oil Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level

Brake system

Disengage

Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop Engage

Plus/increase/

positive polarity Minus/decrease/

negative polarity Horn Battery charging

condition Hourmeter/

elapsed operating

hours

Fast Slow Continuous

variable, linear

Volume empty Volume full Machine travel

direction,

forward/

rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine

lubricating

oil pressure

Engine lubricating

oil level Engine lubricating

oil filter

Engine lubricating

oil temperature Engine coolant Engine coolant

pressure Engine coolant

filter Engine coolant

temperature Engine intake/

combustion air

Engine intake/com-

bustion air pressure

Engine intake/air

filter

Engine start Engine stop Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

n/min

Transmission

oil

Transmission

oil pressure Transmission

oil temperature Transmission

failure/malfunctionClutch Neutral High Low Forward

NHLF

Reverse Park First gear Second gear

Third gear (other #'s

may be used until the

maximum # of forward

gears is reached.)

Hydraulic oil Hydraulic oil

pressure Hydraulic oil

level

RP 231

Hydraulic oil

filter Hydraulic oil

temperature Hydraulic oil

failure/malfunction Fuel level

Parking brake Fuel Fuel filter Fuel system

failure/malfunction

Lock Unlock Differential lock 4-Wheel drive Power Take-OffDiesel fuel Unleaded fuel Headlights

Cutting unit,

lower Cutting unit,

hold Cutting unit,

float

Cutting unit Cutting unit,

raise

Power Take-Off,

rotational speed Blade cutting

element Blade cutting

element, height

adjustment

Cutting unit,

transport

position

Cutting unit,

raise to transport

position

Cutting unit,

lower to transport

position

Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Traction

Above working

temperature

range

Drilling Manual metal

arc welding Manual Water pump Keep dry Weight Do not dispose

in the garbage CE logo

Symbol Glossary, continued

CUTTING UNITS

Cutting Unit Drive System:All hydraulic drive. Initial

cutting drive engagement via electric switch. Drive shuts off

or engages individually as cutting units are raised or

lowered.

Automatic Weight Transfer: Patented automatic weight

transfer from decks to traction unit under demanding

traction situations for improved traction and deck ﬂoatation.

Cutting Unit Conﬁguration: A 234 cm Triﬂex front center

cutting unit and two 145cm outboard cutting units.

Mowing Rate/Width: Mows up to 5.9 hectares at 12.1

km/hr using all cutting units (assumes no overlap and

stops).

Total Cutting Width: 488 cm.

Height-of-Cut Range: 2.5–10.2 cm. High 6.3–14 cm.

Blades: Interchangeable heat-treated steel blades, 50.8 cm

long, 6.3 mm thick and 6.3 cm wide. Five blades on the

Triﬂex and three each on the outboard unit.

Anti-scalp Devices: Cutting units equipped with adjustable

skids. Anti-scalp cup on each blade assembly.

TRIFLEX CUTTING UNIT (FRONT)

Type: Triﬂex front mounted rotary cutting unit with 5-blade

spindles and 234 cm width of cut.

Trimming Ability: Trims to either side. 20.3 cm cutting

unit offset from the outside of the wheel to trim side of

front cutting unit on either side.

Height-of-Cut Adjustment: 12.7 mm increments by

spacers on front castor shafts and clevis pins on rear wheel

forks.

Cutter Drive: Hydraulic gear motor. “BB” hex section belt

to center cutting unit spindles, “B” section belt to wings.

Splined shafts, each in two greaseable, tapered roller

bearings in cast iron housings (greaseable from the top).

Self-tensioning, permanently lubricated belt idlers.

Castor Wheels: Two 10.50 x 3.50 and two 12 x 5.00 heavy

duty, pneumatic castor wheels.

OUTBOARD CUTTING UNITS

Type: Two, three-spindle, side-mounted rotary cutting

units, each with a 145 cm width of cut.

Trimming Ability: Trims to either side. 147cm cutting unit

is offset from the outside of the wheel to trim the side of

side cutting units.

Height-of-Cut Adjustment: 12.7 mm increments by

spacers on all castor shafts.

Cutter Drive: Hydraulic gear motor. Three “B” section

belts to spindles.

Castor Wheels: Four 10.50 x 3.50 heavy-duty,

interchangeable, pneumatic castor wheels.

Cutting Unit Suspension: Outboard cutting unit arms pivot

from the center, sweep the cutting units forward in mow

and lift, and rotate the cutting units down and back when in

transport. Arms have rubber mount design for shock

absorption and more cutting unit ﬂoatation (patented).

Adjustable, spring-loaded, breakaway arms release and

rotate outboard cutting unit upon accidental impact.

Automatically reset when cutting unit is raised. Cam lock

links automatically secure outboard cutting units in

transport position.

Machine Width (Approx.):

Transport—241 cm.

Mow—495 cm.

Machine Height (Approx.):

Transport—231 cm—to the top of raised cutting units.

Mow—152 cm—to top of seat back.

Machine Overall Length (Approx.): 427 cm.

Total Weight (with ﬂuids) [Approx.]: 2967 kg.

Accessories:

2-Post Roll-Over Protection System

Canopy option

Canopy w/windshield option

Cab with Roll-Over Protection System

Road Light Package

244 cm Rotary Broom

Air Conditioning

7-Foot Snow blower

Speciﬁcations

Leaf Mulcher

Cold Start Kit

Foam Filled Castor Tires

Extra Traction Drive TireSpeciﬁcations and design

subject to change without notice.

Speciﬁcations

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