Toro Guardian 62 Recycler Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-404 GB Rev A

MODEL NO. 30569—60001 & UP

GUARDIAN®62” RECYCLER®

MODEL NO. 30569TE—60001 & UP

Table of Contents

FOREWORD

The Guardian® 62” Recycler® Cutting Deck has advanced concepts in engineering, design and safety;

and if maintained properly, will give excellent service.

Since this is a high-quality product, Toro is concerned about the future use of the machine and the safety

of the user. Therefore, read this manual to familiarize yourself with proper operation and maintenance

instructions. The major sections of the manual are:

Certain information in this manual is emphasized. DANGER, WARNING and CAUTION identify per-

sonal safety related information. IMPORTANT identifies mechanical information demanding special

attention. Be sure to read this directive because it deals with the possibility of damaging a part or parts

of the machine. NOTE identifies general information worthy of special attention.

Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition

to having a complete line of accessories and professional turf care service technicians, the distributor

has a complete line of genuine TORO replacement parts to keep your machine operating properly. Keep

your TORO all TORO. Buy genuine TORO parts and accessories.

SAFETY INSTRUCTIONS 3-5

SYMBOL GLOSSARY 6-8

SPECIFICATIONS 9

BEFORE OPERATING 10

Check Lubricant in Gear Box 10

Adjusting Height-of-Cut 12

Adjusting Skids 13

Grease Cutting Unit 13

OPERATING INSTRUCTIONS 13

Operating Tips 13

LUBRICATION 14

Grease Bearings, Bushings and Gear Box 14

MAINTENANCE 15-19

Trouble Shooting 15

Separating The cutting Unit fromTraction Unit 16

Mounting The cutting Unit to Traction Unit 16

Replacing Drive Belt 16

Servicing Front Bushings inThe castor Arms 17

Servicing The castor Wheels and Bearings 17

Removing Cutter Blades 18

Inspecting and Sharpening Blades 18

Correcting The cutting Unit Mismatch 19

IDENTIFICATION AND ORDERING 20

Training

1. Read the instructions carefully. Be familiar with the

controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with these

instructions to use the lawnmower. Local regulations

may restrict the age of the operator.

3. Never mow while people, especially children, or pets

are nearby.

4. Keep in mind that the operator or user is responsible

for accidents or hazards occurring to other people or

their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and

practical instruction. Such instruction should empha-

size:

• the need for care and concentration when work-

ing with ride-on machines;

• control of a ride on machine sliding on a slope

will not be regained by the application of the

brake. The main reasons for loss of control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its task;

– lack of awareness of the effects of ground

conditions, especially slopes;

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment is

to be used and remove all objects which may be

thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically designed for

this purpose.

• Refuel outdoors only and do not smoke while

refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add petrol

while the engine is running or when the engine is

hot.

• If petrol is spilled, do not attempt to start the

engine but move the machine away from the are

of spillage and avoid creating any source of igni-

tion until petrol vapors have dissipated.

• Replace all fuel tanks and container caps secure-

ly.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that the

blades, blade bolts and cutter assembly are not worn

or damaged. Replace worn or damaged blades and

bolts in sets to preserve balance.

6. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space where

dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all

blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe” slope.

Safety

Travel on grass slopes requires particular care. To

guard against overturning:

• do not stop or start suddenly when going up or

downhill;

• engage clutch slowly, always keep machine in

gear, especially when travailing downhill;

• machine speeds should be kept low on slopes and

during tight turns;

• stay alert for bumps and hollows and other hid-

den hazards;

• never mow across the face of the slope, unless

the lawnmower is designed for this purpose.

6. Use care when pulling loads or using heavy equip-

ment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when reversing.

• Use counterweight(s) or wheel weights when

suggested in the instruction handbook .

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct discharge

of material toward bystanders nor allow anyone near

the machine while in operation .

10. Never operate the lawnmower with defective guards,

shields or without safety protective devices in place.

11. Do not change the engine governor settings or over-

speed the engine. Operating the engine at excessive

speeds may increase the hazard of personal injury.

12. Before leaving the operator's position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking brake;

• stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine, and

disconnect the spark plug wire(s)or remove the igni-

tion key

• before cleaning blockages or unclogging chute;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the lawn-

mower for damage and make repairs before

restarting and operating the equipment;

• if the machine starts to vibrate abnormally (check

immediately).

14. Disengage drive to attachments when transporting or

not in use.

15. Stop the engine and disengage drive to attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustment unless adjust-

ment can be made from the operator's position.

16. Reduce the throttle setting during engine runout and,

if the engine is provided with a shutoff valve, turn

the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any enclo-

sure.

4. To reduce the fire hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or dete-

rioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors

8. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

9. When machine is to be parked, stored or left unat-

tended, lower the cutting means unless a positive

mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted sound

pressure at the operator ear of: 90 dB(A), based on mea-

surements of identical machines per 84/538/EEC.

This unit has a sound power level of 105 dB(A)/1pW,

based on measurements of identical machines per proce-

dures outlined in Directive 79/113/EEC and amendments

Vibration Levels

This unit has a vibration level of 5.0 m/s2at the posterior,

based on measurements of identical machines per ISO

2631 procedures.

This unit does not exceed a vibration level of 0.5 m/s2at

the posterior based on measurements of identical

machines per ISO 2631 procedures.

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Severing of

fingers or hand,

mower blade

Severing of

toes or foot,

mower blade

Severing of

toes or fingers,

rotary mower

blade

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Dismember-

ment, front engine

mower in forward

motion

Dismember-

ment, front engine

mower in rearward

motion

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain

drive

Hand & arm

entanglement,

belt drive

Thrown or flying

objects, whole

body exposure

Thrown or

flying objects,

face exposure

Thrown or flying

objects, rotary

mover

Runover/back-

over, vehicle Machine

tipping, riding

mower

Machine rollover,

ROPS (rear

engine mower)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Do not step on

loading platform

if PTO is connect-

ed to tractor &

engine is running

Do not step Wait until all

machine comp-

onents have

completely

stopped before

touching them

Shut off engine

& remove key

before perform-

ing maintenance

or repair work

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Symbol Glossary

Fasten seat

belts Safety alert

triangle Outline safety

alert symbol Read operator’s

manual Fire, open light

and smoking

prohibited

Eye protection

must be worn

Consult technical

manual for proper

service

procedures

Hearing

protection must

be worn

Caution, toxic

risk

Head protection

must be worn Flush with water Engine Transmission Hydraulic systemFirst aid

Oil Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level

Brake system

Disengage

Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop Engage

Plus/increase/

positive polarity Minus/decrease/

negative polarity Horn Battery charging

condition Hourmeter/

elapsed operating

hours

Fast Slow Continuous

variable, linear

Volume empty Volume full Machine travel

direction,

forward/

rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine

lubricating

oil pressure

Engine lubricating

oil level Engine lubricating

oil filter

Engine lubricating

oil temperature Engine coolant Engine coolant

pressure Engine coolant

filter Engine coolant

temperature Engine intake/

combustion air

Engine intake/com-

bustion air pressure

Engine intake/air

filter

Engine start Engine stop Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

n/min

Transmission

oil

Transmission

oil pressure Transmission

oil temperature Transmission

failure/malfunctionClutch Neutral High Low Forward

NHLF

Reverse Park First gear Second gear

Third gear (other #'s

may be used until the

maximum # of forward

gears is reached.)

Hydraulic oil Hydraulic oil

pressure Hydraulic oil

level

RP 231

Hydraulic oil

filter Hydraulic oil

temperature Hydraulic oil

failure/malfunction Fuel level

Parking brake Fuel Fuel filter Fuel system

failure/malfunction

Lock Unlock Differential lock 4-Wheel drive Power Take-OffDiesel fuel Unleaded fuel Headlights

Cutting unit,

lower Cutting unit,

hold Cutting unit,

float

Cutting unit Cutting unit,

raise

Power Take-Off,

rotational speed Blade cutting

element Blade cutting

element, height

adjustment

Cutting unit,

transport

position

Cutting unit,

raise to transport

position

Cutting unit,

lower to transport

position

Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Traction

Above working

temperature

range

Drilling Manual metal

arc welding Manual Water pump Keep dry Weight Do not dispose

in the garbage CE logo

Figure 1

1. Filler plug 2. Check plug

Width of Cut: 62 in.

Height-of-Cut: Adjustable from 1-1/2” to 4-1/2” in 1/2” incre-

ments.

Cutter Housing: 4” deep housing is made of 12 gauge steel and

reinforced with 10 gauge channel and plates.

Cutting Unit Drive: Isolation mounted gear box on the cutting unit

is driven by PTO shaft. Power is transmitted to the blades by one

hex ”AA” section belt. Spindle shafts are 1 inch diameter and sup-

ported by two greaseable, tapered roller bearings.

Cutting Unit Blades: Three 21-3/4” long and 1/4” thick heat treat-

ed steel, Recycler blades .

Castor Wheels: Front and rear castor wheels have 8 in. x 3.50 in.

hard rubber tires and roller bearings.

Cutting Unit Lift: Independent lift arms and hydraulic weight

transfer provide deck flotation.

Weight: 340 lb.

Specifications and design subject to change without notice.

CHECKTHE LUBRICANT INTHE GEAR

BOX

The gear box in designed to operate on SAE 80-90 weight. gear

lubrication. Although the gear box is shipped with lubricant from

the factory, check the level before operating the cutting unit.

1. Position the machine and cutting unit on a level surface.

2. Remove the check plug from side of the gear box and make

sure the lubricant is up to the bottom of the hole. If lubricant

level is low, remove the fill plug on top of the gear case and

add enough lubricant to bring it up to bottom of the hole in the

side.

Specifications

Before Operating

Figure 2

1. Front castor wheel

2. Lynch pin

3. Spacers

4. Thrust washers

Figure 3

1. Rear castor wheel

2. Lynch pin

3. Spacers

4. Thrust washers

ADJUSTING HEIGHT-OF-CUT (Fig. 2–3)

The height-of-cut is adjustable from 1-1⁄2to 4-1⁄2inches in 1⁄2inch

increments, by adding or removing an equal number of spacers

from the front and rear castor forks. The height-of-cut chart below

gives the combinations of spacers to use for all height-of-cut set-

tings.

Height of Cut Spacers Below Castor Arm

Setting Front Rear

1.5 inch 0 0

2 inch 1 1

2.5 inch 2 2

3 inch 3 3

3.5 inch 4 4

4 inch 5 5

4.5 inch 6 6

1. Start the engine and raise the cutting unit so the height-of-cut

can be changed. Stop the engine after the cutting unit is raised.

FRONT CASTOR WHEELS

1. Remove the tensioning cap from the spindle shaft and slide the

spindle out of front castor arm. Remove the washer from the

spindle shaft. Slide spacers onto the spindle shaft to get the

desired height-of-cut, then slide the washer onto shaft.

2. Push the castor spindle through front castor arm, install the

other thrust washer and remaining spacers onto the spindle and

install the tensioning cap to secure the assembly .

REAR CASTOR WHEELS

1. Remove the tensioning cap from the spindle shaft.

Note: The rear castor fork assembly doesn’t need to be

removed from the castor arm to change the height of cut.

2. Remove or add ”C” shaped spacers at the narrow portion of the

spindle shaft, below the castor arm to get the desired height of

cut. Make sure the thrust the washers—not the spacers—con-

tact the top and bottom of the castor arm.

3. Install the tensioning cap to secure the assembly .

4. Assure all four castor wheels are set at the same height of cut.

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