Toro Recycler 30137 Bedienungsanleitung

Operator’s Manual

Domestic English (EN)

Form No. 3323-747

37Recycler

for Mid-Size Traction Unit

Model No. 30137—200000001 & Up

Printed in USA

Introduction

We want you to be completely satisfied with your

new product, so feel free to contact your local

Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below.



1. Modeland Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

Contents

Page

Safety and Instruction Decals 2. . . . . . . . . . . . . .

Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 3. . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Castor Wheels 4. . . . . . . . . . .

Installing the Carrier Frame to the

Traction Unit 5. . . . . . . . . . . . . . . . . . . . . .

Installing the Cutting Deck 6. . . . . . . . . . . .

Installing the Drive Belt 6. . . . . . . . . . . . . . .

Operation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Discharge

or Mulch Grass 8. . . . . . . . . . . . . . . . . . . .

Engaging the Mower Blades (PTO) 8. . . . . .

Adjusting the Height-of-Cut 9. . . . . . . . . . .

Tips for Mowing Grass 10. . . . . . . . . . . . . . .

Page

Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 11. . . . . . . . . . . . . . . .

Cutting Blades 11. . . . . . . . . . . . . . . . . . . . . .

Correcting Cutting Unit Mismatch 14. . . . . .

Setting the Front-to-Rear Pitch 14. . . . . . . . .

Setting the Side-to-Side Leveling 15. . . . . . .

Greasing the Bearings and Bushings 16. . . . .

Replacing the Deck Belt 16. . . . . . . . . . . . . .

Replacing the Drive Belt 17. . . . . . . . . . . . . .

Converting the Mower to Side Discharge

Mowing 18. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Castor Wheel Fork Bushings 20

Servicing the Castor Wheels and Bearings 21

Storage 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 22. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near

any area of potential danger. Replace any decal that is damaged or lost.

See Traction Unit Operator’s Manual for

Glossary of Safety Symbols

    

  

    

  

   

  

  

  

   

 

  



      

       

    

     

      

    

    

   

  

    

  

 

  

Installation

Loose Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

Castor Wheel Assembly

Thrust Washer

Spacer

Locking Pin

Install castor wheels to carrier frame

Right-hand Angle Bracket

Left-hand Angle Bracket

Flange Bolt, 1/2”-13 x 1” (25 mm)

Flange Locknut, 1/2”-13

Mount angle brackets to traction unit

Carrier Frame

Hex Head Bolt, 3/8”-16 x 1.75” (44 mm)

Hex Head Screw, 3/8”-16 x .88” (22 mm)

Locknut, 3/8”-16

Flat Washer, 3/8”

Shim

Install carrier frame to angle brackets

Adjusting Shaft

Jam Nut, 1/2”-13

Flat Washer, 1/2” (13 mm)

Spring

Bushing

Install adjusting shafts

Discharge Deflector Assembly 1Install for side-discharge cutting

Deck Drive Belt 1Install on cutting unit and traction unit

1”–4” Height-of-cut Decal, R.H.

1”–4” Height-of-cut Decal, L.H.

Install over 2”–5” Height-of-cut Decal (for

Traction Units with serial number 590000 and

below only)

Operator’s Manual

Parts Catalog

Read before operating

Ordering parts

Installation

Installing the Castor Wheels

1. Place the spacer and two (2) thrust washers onto

the castor wheel fork (Fig. 1).

2. Insert the castor wheel fork into the carrier frame

mounting tube (Fig. 1).

3. Install two (2) thrust washers onto the castor

wheel fork, then secure with a locking pin

(Fig. 1).



Figure 1

1. LockingPin

2. Thrust Washers

3. Carrier Frame Mounting

Tube

4. Spacer

5. Castor Wheel Fork

4. Set the castor wheel tire pressure to 25–30 psi

(172–207 kPa).

Installation

Installing the Carrier Frame to

the Traction Unit

1. Fasten the angle brackets to the traction unit

frame with the six (6) 1/2”-13 x 1” (25 mm) hex

head flange bolts and flange locknuts. Position

the bottom locknuts on the outside of the angle

brackets. Torque the fasteners to 60–80 ft-lbs

(81–109 NM) (Fig. 2).

IMPORTANT: When installing the angle

brackets on traction units with hydrostatic

drive, use the 1/2”-13 x 1-1/4” hex head flange

bolts supplied with the traction unit.

2. Attach the carrier frame to the angle brackets

with the four (4) 3/8”-16 x 1-3/4” (44 mm) hex

head bolts and locknuts. Note that the locknuts

must be on the outside of the carrier frame.

Leave the locknuts loose to allow movement

between the carrier frame and angle brackets

(Fig 2).

3. Install the shims between the carrier frame and

angle brackets. Align the holes in the shims with

the top holes in the carrier frame and angle

brackets (Fig. 2).

4. Install the four (4) 3/8”-16 x 7/8” (22 mm) hex

head screws with flat washers through the carrier

frame and shims, and into the threaded holes in

the top of the angle brackets. Torque the hex

head screws to 27–33 ft.-lb (37–45 Nm)

(Fig. 2).

5. Tighten the four (4) 3/8”-16 x 1-3/4” (44 mm)

hex head bolts and locknuts. Torque to 27–33

ft-lb (37–45 Nm) (Fig. 2).



Figure 2

1. 1/2”-13Flange Locknut

2. Traction Unit Frame

3. Angle Bracket (typical)

4. 1/2”-13 x 1” (25 mm) Hex

Head Flange Bolt (gear

drive traction units only)

5. 3/8”-16 x 1-3/4” (44 mm)

Hex Head Bolt

6. Shim

7. 3/8”-16 x 7/8” (22 mm)

Hex Head Screw

8. 3/8” Flat Washer

9. 3/8”-16 Locknut

10. Carrier Frame

Installation

Installing the Cutting Deck

1. Position the cutting deck under the carrier frame.

2. Mount the cutting deck to the carrier frame with

four (4) clevis pins and hairpin cotters (Fig. 3).

Note: All four pins must be in the same hole

locations to prevent uneven cutting.



Figure 3

1. 2” (51 mm) Cut Height

2. 2-1/2” (64 mm) Cut Height

3. 3” (76 mm) Cut Height

4. 3-1/2” (89 mm) Cut Height

5. 4” (102 mm) Cut Height

6. 4-1/2” (114 mm) Cut

Height

7. 5” (127 mm) Cut Height

8. Clevis Pin

9. Carrier Frame

10. Cutting Deck

11. Hairpin Cotter

Installing the Drive Belt

1. Remove the deck cover from the top of the

cutting deck.

2. Install the drive belt around the traction unit

drive pulley and the top pulley on the left

spindle. The belt must be to the left of the belt

guide (Fig. 4).



Figure 4

1. TractionUnit Drive Pulley

2. Drive Belt 3. Belt Guide

4. Top Left Spindle Pulley

Installation

3. Thread two (2) 1/2” jam nuts approximately 9”

(22.8 cm) up on each adjusting shaft (Fig. 5).

4. Slide a 1/2” washer, spring and bushing onto

each adjusting shaft. Make sure to install the

bushing with the flange end against the spring

(Fig. 5).

m–2542

Figure 5

1. 1/2” Jam Nut (2)

2. 1/2” Washer

3. Spring

4. Bushing

5. Adjusting Shaft

6. Locknut (already installed

on Adjusting Shaft)

5. Insert the spring end of the adjusting shaft into

the hole in the deck mounting bracket. Note that

the small end of the bushing fits into the hole in

the deck bracket. Insert the locknut end of the

adjusting shaft into the carrier frame mounting

tab (Fig. 6).

6. To tension the belt, tighten the front jam nut on

each adjusting shaft until the springs are

compressed to 5” (12.7 cm). Measure the spring

compression between the spacer and the bushing

(Fig. 6). Readjust if needed.

7. Tighten the rear jam nuts (Fig. 6).

m–2541

Figure 6

1. 5” between the Spacer

and Bushing

2. Deck Mounting Bracket

3. Front Jam Nut

4. Rear Jam Nut

5. Carrier Frame Mounting

Tab

8. Check the position of the belt guide. The guide

should be positioned about 1/8” (3 mm) away

from the belt. Adjust the belt guide as necessary

(Fig. 7).



Figure 7

1. Drive Belt 2. Belt Guide

9. Reinstall the deck cover onto the cutting unit.

10. Check the front-to-rear blade pitch. Refer to

Setting the Front-to-Rear Pitch in the

Maintenance section.

Operation

Side Discharge or Mulch Grass

The mower has a hinged grass deflector that disperses

clippings to the side and down toward the turf.

POTENTIAL HAZARD

•Without the grass deflector or complete

grass catcher assembly mounted in place,

you and others are exposed to blade contact

and thrown debris.

WHAT CAN HAPPEN

•Contact with rotating mower blade(s) and

thrown debris will cause injury or death.

HOW TO AVOID THE HAZARD

•NEVER remove the grass deflector from

the mower because the grass deflector

routes material down toward the turf. If the

grass deflector is ever damaged, replace it

immediately.

•Never put your hands or feet under the

mower.

•Never try to clear discharge area or mower

blades unless you move the power take-off

(PTO) to “OFF” and rotate the ignition key

to “OFF.” Also remove the key and pull the

wire(s) off the spark plug(s).

Engaging the Mower Blades

(PTO)

The blade control switch (PTO) in conjunction with

the blade control bail engages and disengages power

to the electric clutch and mower blades.

1. Move the blade control bail to the upper control

bar to stop the machine (Fig. 8).

2. To engage the blades, squeeze the blade control

bail against the upper control bar (Fig. 8).

3. Press the blade control rocker switch forward to

“ON” then release the switch. You must be

holding the blade control bail against the control

bar while operating.

Note: Repeat the procedure to engage the

mower blades if the blade control bail

is released.

4. To disengage the blades, release the blade

control bail (Fig. 8).

m–2130

Figure 8

1. Upper Control Bar

2. Blade Control Bail 3. Blade Control Switch

(PTO)

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