Toro REELMASTER 4500-D Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3318-295 GB Rev A

MODEL NO. 03702—60001 & UP

MODEL NO. 03704—60001 & UP

TRACTION UNITS

REELMASTER®4500-D

Table of Contents

This operator's manual has instructions on safety, operation, and maintenance.

This manual emphasizes safety, mechanical and general product information. DANGER, WARNING

and CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, under-

stand the safety message that follows. “IMPORTANT” highlights special mechanical information and

“NOTE” emphasizes general product information worthy of special attention.

IDENTIFICATION AND ORDERING

MODEL AND SERIAL NUMBER

The model and serial number for the traction unit is on a plate that is mounted on the left front frame

member. The model and serial number for the cutting unit is on a plate that is mounted on the top front

of the center cutting unit. Use model and serial number in all correspondence and when ordering parts.

To order replacement parts from an authorized TORO Distributor, supply the following information:

1. Model and serial numbers of the machine.

2. Part number, description and quantity of parts desired.

NOTE: Do not order by reference number if a parts catalog is being used; use the part number.

Page

Safety 3

Specifications 9

Before Operating 11

Controls 13

Operating 17

Maintenance 22

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is responsi-

ble for accidents or hazards occurring to other peo-

ple or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and

practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for its

task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– ##incorrect hitching and load distribu-

tion.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the equipment

is to be used and remove all objects which may be

thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically

designed for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

petrol while the engine is running or when

the engine is hot.

• If petrol is spilled, do not attempt to start

the engine but move the machine away from

the are of spillage and avoid creating any

source of ignition until petrol vapors have

dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into neu-

tral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going up

or downhill;

• engage the clutch slowly, and always keep

the machine in gear, especially when tra-

vailing downhill;

• machine speeds should be kept low on

slopes and during tight turns;

Safety

•stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely control.

• Do not turn sharply. Use care when revers-

ing.

• Use counterweight(s) or wheel weights

when suggested in the instruction handbook.

7. Watch out for traffic when crossing or near road-

ways.

8. Stop the blades rotating before crossing surfaces

other than grass.

9. When using any attachments, never direct dis-

charge of material toward bystanders nor allow

anyone near the machine while in operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of per-

sonal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when trans-

porting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless the

adjustment can be made from the operator’s

position.

• before clearing blockages;

• before checking, cleaning or working on the

lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the equipment.

15. Reduce the throttle setting during engine runout and,

if the engine is provided with a shutoff valve, turn

the fuel off at the conclusion of mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure the

equipment is in safe working condition.

2. Never store the equipment with petrol in the tank

inside a building where fumes may reach an open

flame or spark.

3. Allow the engine to cool before storing in any enclo-

sure.

4. To reduce the fire hazard, keep the engine, silencer,

battery compartment and petrol storage area free of

grass, leaves, or excessive grease.

5. Check the grass catcher frequently for wear or dete-

rioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should be

done outdoors.

8. Be careful during adjustment of the machine to pre-

vent entrapment of the fingers between moving

blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating one

blade can cause other blades to rotate.

10. When the machine is to be parked, stored or left

unattended, lower the cutting means unless a posi-

tive mechanical lock is used.

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 90 dB(A), based

on measurements of identical machines per SAE

J1174—Mar 85 procedures.

This unit has a sound power level of 105 dB(A)/1pW,

based on measurements of identical machines per pro-

cedures outlined in Directive 79/113/EEC and amend-

ments

Vibration Levels

This unit has a vibration level of 4.5 m/s2at the posteri-

or, based on measurements of identical machines per

ISO 2631 procedures.

This unit does not exceed a vibration level of 0.5 m/s2

at the posterior based on measurements of identical

machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Wait until all

machine

components have

completely stopped

before touching them

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/back-

over, (relevant

machine to appear

in dashed box)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or

flying objects,

face exposure

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Do not step on

loading platform if

PTO is connected to tractor

& engine is running

Do not step

Shut off engine

& remove key before

performing mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Consult

technical manual

for proper service

procedures

Fasten seat belts Safety alert

triangle outline safety

alert symbol Read operator’s

manual

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

N H L F R P

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

2 31

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

hydraulic oil level and high engine temperature pro-

tection systems stop the engine.

Warning Systems:

Water in fuel

Hydraulic oil filter

Engine coolant temperature

Engine oil pressure

Voltage Indicator

Air Cleaner Clogged

Hydraulic oil temperature

Hydraulic oil level

General Specifications:

Width-of-Cut:

5 Cutting Units 137 in. (348 cm)

4 Cutting Units 110 in. (279 cm)

3 Cutting Units 83 in. (211 cm)

1 Cutting Unit 29-1/2 in. (75 cm)

Overall Width:

Cutting Units Raised 91-1/2 in. (232 cm)

Cutting Units Down 147 in. (373 cm)

Overall Length: 110 in. (282 cm)

Height: 55-1/2 in. (141 cm)

Ground Clearance: approx. 7 in. (17.8 cm)

Recommended Height-of-Cut:

5-Blade Cutting Unit: 1–3 in. (25–76 mm)

7-Blade Cutting Unit: 3/8–1-3/4 in. (9.5–44 mm)

11-Blade Cutting Unit: 3/8–3/4 in. (9.5–19 mm)

Wheel Tread: 53 in. (135 cm)

Wheel Base: 57 in. (145 cm)

Operating Circle: 60 in. (152 cm)

Dry Weight: 3,786 lbs. (1,717 kg)

Reel Speed: 800–1,200 rpm, Model 03700

470–950 rpm, Model 03701

Engine: Mitsubishi, four-cycle, four-cylinder, 139 cu-in.

displacement, water cooled diesel engine. Rated 40 hp

@ 2,300 rpm, 21:1 compression ratio. Low idle—1,200

rpm, high idle—2,500 rpm. Injection Timing –20°

BTDC. Oil capacity is 6.9 qt (6.5 L) with filter.

Cooling System: Capacity is 3.7 gal. (14 L) of 50/50

mixture of ethylene glycol anti-freeze.

Fuel System: Capacity is 10.5 gal. (40 L) of #2 diesel

fuel.

Hydraulic System: Reservoir capacity is 9.3 gal. 35.2 L)

and total system capacity is 18.2 gal. (69 L). Replaceable

breather element. Replaceable spin-on filter element.

Traction System: Ground speed is 0–12.5 mph (0–20

km/h) Model 03700, 0–15 mph (0–23 km/h) Model

03701.

Cutting Unit Drive System: Adjustable reel speed to

match the grass clip to the ground speed. Backlap reel

speed is 385 rpm.

Seat: Adjusts 6 in. (15.2 cm) forward and backward.

Adjustable backrest with three-positions for operator

weight. Integral seat switch in the bottom of the seat

cushion.

Diagnostic System: Test ports for the traction system,

cutting unit drive system, lift/counterbalance, lift/relief,

steering circuits and charge pressure.

Steering System: Automotive type, full power.

Brakes: The hand brake automatically locks the traction

linkage in neutral. With the traction motor wheel locks

engaged, twin disc brakes provide positive emergency

braking.

Electrical System: 12-volt, 66-amp hour (DIN) battery

and 35-amp alternator. Negative ground.

Interlock System: Designed to stop the engine if you get

off the seat while the cutting unit drive lever is either in

forward or reverse. Prevents the engine from starting

unless the parking brake is engaged, the traction pedal is

in neutral and the cutting units are disengaged. Low

Specifications

Clip (variable to match conditions):

5-Blade Cutting Unit: .176 in. per mph

(0.352 in. at 2 mph-1.32 in. at 7.5 mph)

7-Blade Cutting Unit: .126 in. per mph

(0.252 in. at 2 mph -945 in.at 7.5 mph)

11-Blade Cutting Unit: .080 in. per mph

(0.16 in. at 2 mph.600 in. at 7.5 mph)

Fluids

Engine Oil: SAE 10W30 SF, CD

Diesel Fuel: #2

Cooling System: 50/50 Water & Anti-Freeze

Hydraulic Oils (Interchangeable):Mobil DTE 26/

Shell Tellus 68 Equivalent

Amoco Rykon Oil #68

Conoco Super Hydraulic Oil 68

Exxon Nuto H 68

Kendall Kenoil R & 0 AW 68

Pennzoil Penreco 68

Phillips Magnus A 68

Standard Energol HLP 68

Sun Sunvis 831 WR

Union Unax AW 68

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