Toro Z Master G3 Stücklistenhandbuch

FormNo.3362-716RevD

ZMaster®G3Mowers

forInternationalZMaster®G3Mowers

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Removepartsfromthecrate.

2Nopartsrequired–Checkthetirepressure.

3Rearwheels2Installthedrivewheels.

4RolloverProtectionSystemKit(ROPS)1InstalltheRolloverProtectionSystem

(ROPS).

Seat1

Seatplate1

Flangenuts(3/8inch)8

5Spacers(3/8inch)4

Installtheseat(Modelsthathaveaxed

ornonipupseat).

Seat1

Flangenuts(3/8inch)4

Longspacers(deluxeseatsonly)2

6Shortspacers(deluxeseatsonly)4

Installtheseat(Modelsthathavea

TiltingorFlipUpSeat).

7Nopartsrequired–Checktheseatbelt.

Rightcontrollever1

Leftcontrollever1

Bolt(3/8x1inch)(2areassembled)4

8Nut(3/8inch)(2areassembled)4

Installthemotioncontrollevers.

Carriagebolt(3/8x1-1/2inches)1

9Flangelocknut(3/8inch)1Installtheliftassistpedal.

Aircleanercap1

10Hoseclamp1Installtheaircleanercap.

Clamp1

Wingnut(1/4inch)2

11Batteryholddown2

InstallaBattery(Modelnumbersthat

endwithCPonly)

12Nopartsrequired–Chargethebattery.

13Nopartsrequired–Checktheengineoillevel.

14Nopartsrequired–Addfueltothemachine.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

16Nopartsrequired–Preparethesidedischargechute.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescriptionQty.Use

17Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

Operator’sManual1

EngineOwner’sManual1

Operatortrainingmaterial1

18Key2

Deliveringthemachinetothecustomer.

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

Removethetires,theseatandtheRolloverProtection

System(ROPS)Kitfromtheshippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelisasemi-pneumatictire

anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

Figure1

RaisingtheMachineUpand

InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining

platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith

jack-stands.

Figure3

3.Removethewheelnutsfrombothsidesofthe

vehicleandremovetherightangleretainingplate.

Discardthescrewsandretainingplate.

4.Mountthewheelswiththevalvestemtotheoutside

andsecurethemwiththewheelnutspreviously

removed.

5.Torquethewheelnutsto95ft-lb(128N·m).

6.Removethejack-stands.

Figure4

InstallingtheRollOver

ProtectionSystem

Partsneededforthisprocedure:

1RolloverProtectionSystemKit(ROPS)

Procedure

InstalltheRolloverProtectionSystemKit.Followthe

instructionsincludedwiththeROPSKit.

InstallingtheSeat(Models

thathaveaxedornonipup

seat)

Partsneededforthisprocedure:

1Seat

1Seatplate

8Flangenuts(3/8inch)

4Spacers(3/8inch)

Procedure

1.Removethehydraulicunitshroudfromthemachine.

Figure5

1.Hydraulicunitshroud2.Bolts

2.Removethe4nutsholdingtheseatplatetothe

machine.Discardthesenuts,theyareusedfor

shippingonly.

Figure6

3.Securetheseatplatetotheseatwith4spacersand

4angenuts(3/8inch).

Figure7

4.Plugtheharnessconnectorintotheseatswitch

locatedundertheseattowardsthefront.

5.Installtheseattothemachineframewith4ange

nuts(3/8inch).

Figure8

1.Harnessconnector2.Flangenuts

InstallingtheSeat(Modelsthat

haveatiltingoripupseat)

Partsneededforthisprocedure:

1Seat

4Flangenuts(3/8inch)

2Longspacers(deluxeseatsonly)

4Shortspacers(deluxeseatsonly)

Procedure

1.Tilttheseatframeup.

2.Fordeluxeseatsonly,installthespacersasshown

inFigure9.

Figure9

Formowerswithadeluxeseatonly

1.Deluxeseat3.Seatframe

2.Longspacer4.Shortspacers

3.Installtheseattotheseatframewith4angenuts

(3/8inch)(Figure10).

4.Plugtheharnessconnectorintotheseatswitch

locatedundertheseattowardsthefront.

Figure10

1.Seatswitch3.Harnessconnector

2.Flangenuts

CheckingtheSeatBelt

NoPartsRequired

Procedure

Important:Ensurethebolttorqueissetbetween

49to61ft-lb(67to83N-m).

Theseatbeltangleandtheseatbeltbolttorqueneedto

becheckedbeforeoperating.

1.Checktheangleoftheseatbeltcomparedtothe

bottomoftheseat.Theangleneedstobe47

degrees.See(Figure11)

2.Ifneeded,settheseatbelttothecorrectangle.

3.Checkandsetthebolttorquebetween49to61ft-lb

(67to83N-m).

g014862

Figure11

1.Sideofseat3.47degrees

2.Seatbeltbolt,Settorque

between49to61ft-lb(67

to83N-m)

InstallingtheMotionControl

Levers

Partsneededforthisprocedure:

1Rightcontrollever

1Leftcontrollever

4Bolt(3/8x1inch)(2areassembled)

4Nut(3/8inch)(2areassembled)

Procedure

1.Rotatethemotioncontrolleverstotheupright

position.

2.Looselyinstallthecontrolleversontheoutsideof

theposts,using4boltsand4nuts.

Note:Installthecontrolleversinthetopand

middleholesforthehighpositionorthemiddleand

bottomholesforthelowposition,asdesired.

Figure12

1.Bolt(3/8x1inch)3.Controllever

2.Handle4.Nut(3/8inch)

3.Raisetheleversandalignthemtogetherinthe

neutralpositionandtightenthebolts.

Figure13

Note:Ifthemachineisnotproperlytracking,refer

toAdjustingtheTrackinginyourOperator’sManual.

InstallingtheLiftAssistPedal

Partsneededforthisprocedure:

1Carriagebolt(3/8x1-1/2inches)

1Flangelocknut(3/8inch)

Procedure

1.Ifneeded,loosentheexistingboltandnutforthe

liftassistpedal.

2.Rotatetheliftassistpedaltothecorrectposition

andinstallthecarriagebolt(3/8x1-1/2inches)and

locknut(3/8inch)(Figure14).Tightenbothbolts.

1 2

3g016346

Figure14

1.Liftassistpedal3.Carriagebolt(3/8x1-1/2

inches)

2.Flangelocknut(3/8inch)

InstallingtheAirCleanerCap

Partsneededforthisprocedure:

1Aircleanercap

1Hoseclamp

Procedure

Note:Notallunitscomewithaheavydutyaircleaner.

Thisprocedureonlyappliestomodelsthathaveaheavy

dutyaircleaner.

1.Removetheplasticplugortapecoveringtheair

cleaner.

Figure15

2.Removetheaircleanercapfromthemachine.

3.Installthehoseclampontotheaircleanercap.

Figure16

4.Installtheaircleanercapontotheaircleanerand

secureitwiththehoseclamp.

Figure17

InstallingaBattery(Model

numbersthatendwithCP

only)

Partsneededforthisprocedure:

1Clamp

2Wingnut(1/4inch)

2Batteryholddown

Procedure

1.Purchasea12Vbattery.

Modelswitha29hpengineandbelowrequirea

batterywithaminimumof260CCA.

Modelswitha30hpengineandhigherrequirea

batterywithaminimumof340CCA.

2.Locatethebatterymountinghardwareandinstallit

intothemachine.RefertoInstallingtheBatteryin

theOperator’sManual.

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway

fromthebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery

inanenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

Chargethebattery.RefertotheOperator’sManualfor

instructions.

Figure18

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoServicing

theEngineOilLevelinOperator’sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

Addgasolinetothemachinebeforestartingit.Refer

toyourOperator’sManual.forthecorrectfueland

procedure.

G008942

Figure19

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

1.Checkthegreaseforthethreespindlebearingsand

theidlerpulley.Ifneeded,addgreaseuntilitcomes

outofthelowerseals.

Figure20

2.Checkthegreaseforthepumpdrivebeltidlerarm.

Figure21

CheckingtheSideDischarge

Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute

up,removethemandlowerthechuteintoplace.

Anuncovereddischargeopeningcouldallow

thelawnmowertothrowobjectsinthe

operator’sorbystander’sdirectionandresultin

seriousinjuryordeath.Also,contactwiththe

bladecouldoccur.

Neveroperatethelawnmowerwiththegrass

deectorremovedunlessyouinstallacover

plate,amulchplate,oragrasschuteand

catcher.

1.MakesureoneJendofthespringisinstalledbehind

thedeckedgebeforeinstallingtheboltasshownin

Figure22.

2.PlaceoneJhookendofthespringaroundthegrass

deector(Figure22).

Important:Thegrassdeectormustbefreeto

rotatewithdownwardtension.Liftthedeector

uptothefullopenpositionandensurethatit

rotatesfreely,withoutbindingintothefulldown

position.

g015594

6 2 4

Figure22

1.Bolt5.Springinstalled(around

thegrassdeectorand

behindthedeckedge)

2.Spacer6.GrassDeector

3.Locknut7.Jhookendofspring

4.Spring

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