Toro VR-2650 Bedienungsanleitung

FormNo.3382-922RevA

VR-2650,VR-3100,andVR-3500

RammerCompactor

ModelNo.68034—SerialNo.313000001andUp

ModelNo.68035—SerialNo.313000001andUp

ModelNo.68036—SerialNo.313000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3382-922*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisdesignedtocompactawidearrayofsoil

substances,includinglumpsofclay,silt,gravel,sand,loam,

andothergranularobjects.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1illustratesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G022333

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

ProductOverview..........................................................6

Controls................................................................6

Specications.........................................................8

Operation.....................................................................8

PreparingtoUsetheMachine....................................8

AddingFuel............................................................8

CheckingtheEngine-oilLevel..................................10

CheckingtheSpring-housingOil..............................11

StartingandStoppingtheEngine..............................11

TransportingtheMachine........................................12

OperatingTips......................................................12

Maintenance.................................................................13

RecommendedMaintenanceSchedule(s)......................13

PremaintenanceProcedures........................................13

DisconnectingtheSpark-plugWire...........................14

EngineMaintenance..................................................14

ServicingtheAirCleaner.........................................14

ServicingtheEngineOil..........................................16

ServicingtheSpring-housingOil..............................17

ServicingtheSparkPlug..........................................18

CompactorShoeMaintenance.....................................19

CheckingtheCompactorShoe.................................19

Cleaning...................................................................19

RemovingDebrisfromtheMachine..........................19

Storage........................................................................20

............................................................................20

RemovingtheMachinefromStorage.........................20

Troubleshooting...........................................................21

Safety

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

Thisproductiscapableofcausingseriousinjury.Always

followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformation,itistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringpeopleordamageto

property.

Preparation

•Wearappropriateclothingincludinghardhat,faceshield,

safetyglasses,longpants,steel-toeshoes,andhearing

protection.Longhair,looseclothing,orjewelrymayget

tangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethegascaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

–Neverfuelordrainthemachineindoors.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverliftthemachineonyourown.Makesuretohaveat

leasttwopersonstoliftthemachine.

•Besurethatalldrivesareintheslowpositionbefore

startingtheengine.Starttheenginefromtheoperator's

positiononly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keephandsandfeetawayfromtheshoeofthe

compactor.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenapproachingblindcornersorobjectsthat

mayobscurevision.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Neverleavearunningmachineunattended.Alwaysstop

theengineandverifythatthecompactingshoehasbeen

completelystopped.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearroadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservicethemachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Tominimizefuelandoilleakage,transportthemachine

eitheruprightortippedforward,nottippedtotheside.

Beforetransportingthemachine,ensurethattheengine

on/offswitchisinthestopposition.

•Useproperlyratedstrapsorchainstosecurethemachine

beforetransportingit.

MaintenanceandStorage

•Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairingthemachine.

•Ensurethattheengineon/offswitchisinthestop

positionbeforestoringthemachineorperforming

maintenance.

•Cleandebrisfromthedrives,mufer,andenginetohelp

preventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstoreneara

ame.

•Donotstorefuelnearamesordrainfuelfromthe

machineindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Removethesparkplugwirebeforemakinganyrepairs.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreeofdebrisbuildup.Cleanupoilor

fuelspillage.Allowthemachinetocoolbeforestoringit.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

fueling.Donotsmoke.

–Neverfuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepthefuel-containernozzleincontactwiththe

tankduringlling.

•Stopandinspectthemachineifyoustrikeanobject.Make

anynecessaryrepairsbeforestartingtheengineagain.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Tominimizefuelandoilleakage,donotlaythemachine

ontotherightorleftside.

•Storethemachineupright.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

117-2718

125-4966

1.Movelefttostartthe

engine.

2.Moveuptostopthe

engine.

125-8181

1.Kickbackhazard—readtheOperator’sManualbefore

performingmaintenance.

125-8182

1.Slow3.Fast

2.Variablespeedcontrol

125-8183

1.ReadtheOperator’sManual—checktheoillevel.

125-8191

1.ReadtheOperator’sManualforinformationonstartingthe

engine—1)Turnlevertotheenginestartposition;2)Closethe

choke;3)Pulltherecoilstarter;4)Openthechoke.

5.Warning—keepbystandersawaywhenoperatingthe

machine.

2.ReadtheOperator’sManualforinformationonstoppingthe

engine—turnlevertoenginestopposition.

6.Chokinghazard—donotruntheengineinanenclosed

location.

3.Warning—readtheOperator’sManual;wearhearing

protection.

7.Explosionhazard—stoptheengineandextinguishallames

beforerefuelingthemachine.

4.Warning—keepawayfrommovingparts;keepallguardsand

shieldsinplace.

ProductOverview

456

G023144

Figure3

1.Compactorshoe6.Handle

2.Oilllplugandsightgauge7.Fueltank

3.Throttlelever8.Recoil-starterhandle

4.Lifteye9.Springhousing

5.Fuel-tankcap10.Lifthandle

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine.

EngineOn/OffSwitch

Theengineon/offswitchallowstheenginetorunwhenit

isintherunposition.Inthestopposition,itstopsthefuel

fromowingtotheengineandpreventstheenginefrom

running(Figure4orFigure5).

G023108

Figure4

Models68034and68035

1.Switchintherunposition3.Stop

2.Switchinthestopposition4.Run

G0231 13

Figure5

Model68036

1.Switchinrunposition3.Stop

2.Switchinstopposition4.Run

ChokeLever

Usethechokelever(Figure6orFigure7)tostartacold

engine.Beforepullingtherecoil-starterhandle,movethe

chokelevertotheclosedposition.Oncetheengineis

running,movethechokelevertotheopenposition.Donot

usethechokeiftheengineisalreadywarmeduporifthe

airtemperatureishigh.

1 2 3

G023107

Figure6

Models68034and68035

1.Openposition3.Chokelever

2.Closedposition

G023112

Figure7

Model68036

1.ChokeleverintheOpen

position

2.ChokeleverintheClosed

position

ThrottleLever

Thethrottlelevercontrolstheenginespeed.Whenthelever

isintheslowposition,theenginerunsatidlespeed.Thisis

alsothestartingposition.Whenyoumovethelevertothe

fastposition,thecentrifugalclutchengages,andtheshoeof

themachinevibratesandcompacts.

40 00 +/-50 R PM

G020101

Figure8

1.Fastposition3.Slowposition

2.Variablecontrolspeed

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model680346803568036

Weight60kg(132lb)65kg(144lb)70kg(154lb)

Length77cm(30.6

inches)

75cm(29.7

inches)

85cm(33.8

inches)

Width34cm(13.5

inches)

37cm(14.9

inches)

41cm(16.4

inches)

Height106cm(42

inches)

106cm(42

inches)

111cm(44

inches)

EngineHonda®

GX100

Honda®

GX100

Honda®

GX120

ImpactForce1205kg(2650

lb)

1409kg(3100

lb)

1591kg(3500

lb)

Maximum

Blows/Minute

727690655

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil

levelsandremovedebrisfromthemachine.Also,ensure

thattheareaisclearofpeopleanddebris.Youshould

alsoknowandhavemarkedthelocationsofallutility

lines.

PreparingtoUsetheMachine

•Checkthatthegroundisfreeofforeignobjects,suchas

electricalcables,barbedwire,etc.

•Reviewallthesafetydecalsonthemachine.

•Usesteel-toeshoes,ahard-hat,hearingprotection,and

eyeprotection.Ameshvisoralonedoesnotprovide

sufcienteyeprotection;supplementwithprotective

glasses.

•Ensurethatyouarefamiliarwithsafetyregulationsand

shutdownproceduresdescribedintheOperator’sManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthecompactorshoeisinplaceandingood

condition.

•Ensurethateveryone,includingchildrenandanimals,

maintainadistanceofatleast15m(50feet)fromthe

machine.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionerto

thegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethechance

ofvarnishdepositsinthefuelsystem,usefuelstabilizer

atalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurfaceandstoptheengine.

2.Allowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit(Figure9).

G020337

Figure9

1.Fillwithgasolinehere3.Gasolinecan

2.Gasolinecap

4.Addunleadedgasolinetothefueltank,untilthelevel

is6to13mm(1/4to1/2inch)belowthebottomof

thellerneck.

Important:Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

5.Installthefueltankcapsecurely.

6.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngine-oilLevel

OilType:4-cycleengineoilthatmeetsorexceedsthe

requirementsforAPIservicecategorySJ,SL,SM,orhigher.

CrankcaseCapacity:

•0.28L(0.30USqt)formodels68034and68035

•0.40L(0.37USqt)formodel68036

Viscosity:SAE10W-30isrecommendedforgeneraluse.

1.Stoptheengineandallowittocool.

2.Tiltthemachinesothattheengineislevel.

Important:Proporleanthemachineagainst

somethingtoensurethatitdoesnotfallover.

3.Cleanaroundtheoildipstick.

4.Removethedipstickandwipetheendclean.

5.Slidethedipstickfullyintothedipsticktubewithout

threadingitintothellerneck.

6.Pullthedipstickoutandlookattheend.

Theoilshouldbelevelwiththeupper-limitmark

(Figure10).

g019686

Figure10

1.Fillertube4.Lowerlimit

2.Dipstick5.Oil-drainbolt

3.Upperlimit

Important:Runningtheenginewithalowoil

levelcancauseenginedamage.Thistypeof

damageisnotcoveredbywarranty.

7.Iftheoillevelislow,slowlypouronlyenoughoilinto

thecrankcasetoraisetheleveltotheupperlimit.

Important:Donotoverllthecrankcasewithoil

becausetheenginemaybedamaged.

8.Installandsecurethedipstick.

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