Travis Industries 31 DVI GSB2 Bedienungsanleitung

31 DVI

GSB2 Insert

Owner’s Manual

WARNING:

If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

HOT GLASS WILL CAUSE

BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns from

the hot viewing glass is provided with this appliance

and shall be installed for the protection of children

and other at-risk individuals.

Tested and Listed by

ANSI Z21.88-2014

CSA 2.33-2014

Direct Vent Fireplace Insert

Masonry or Factory-Built

(Metal) Wood-Burning

Fireplace

Residential or Mobile Home

This appliance may be installed in an aftermarket, permanently located, manufactured home

(USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. A conversion

kit is supplied with the appliance.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com

2Introduction

Introduction

We welcome you as a new owner of a 31 DVI GSB2 Insert. In purchasing this fireplace insert you

have joined the growing ranks of concerned individuals whose selection of an energy system reflects

both a concern for the environment and aesthetics. It is one of the finest home heaters the world

over. This manual will explain the installation, operation, and maintenance of this heater. Please

familiarize yourself with the Owner's Manual before operating your heater and save the manual for

future reference. Included are helpful hints and suggestions that will make the operation and

maintenance of your new heater an easier and more enjoyable experience. We offer our continual

support and guidance to help you achieve the maximum benefit and enjoyment from your heater.

Important Information

No other 31 DVI Insert has the same serial number as

yours. The serial number is attached to the appliance

near the gas control valve.

This serial number will be needed in case you require

service of any type.

Model: 31 DVI GSB2

Serial Number:

Purchase Date:

Purchased From:

traviswarranty.com

Or, mail your warranty card to:

Travis Industries House of Fire

12521 Harbour Reach Dr.

Mukilteo, WA 98275

Save Your Bill of Sale.

To receive full warranty coverage, you will

need to show evidence of the date you

purchased your heater. Do not mail your Bill

of Sale to us.

We suggest that you attach your Bill of Sale

to this page so that you will have all the

information you need in one place should the

need for service or information occur.

Listing Details

This appliance was listed by Intertek. The listing label is attached to the appliance near the gas

control valve. A copy is shown on page 33.

Massachusetts Approval

This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and

Gas Fitters.

National Fireplace Institute

Table of Contents 3

Introduction ......................................................2

Important Information......................................2

Listing Details...................................................2

Features ............................................................6

Installation Options..........................................6

Heating Specifications.....................................6

Dimensions.......................................................6

Electrical Specifications (for optional blower)6

Fuel....................................................................6

Installation Warnings.......................................7

Packing List......................................................7

Additional Items Required...............................7

Items Packed with the Face ............................7

Order of Installation.........................................7

Top Convection Deflector ...............................8

Fireplace Requirements ..................................8

Factory-Built (Metal) Wood-Burning Fireplace

Requirements........................................................9

Fireplace Altered Tag.......................................9

Hearth Requirements.......................................9

Leveling Bolts.................................................10

Electrical Requirements................................10

Clearances......................................................11

Mantel Clearances..............................................11

Modifying the Face Connector for Discovery,

Rosario, and Artisan Faces...........................11

Gas Line Requirements.................................12

Gas Line Location...............................................12

Gas Inlet Pressure..............................................12

Vent Requirements ........................................13

Altitude Considerations.......................................13

Vent Restrictor....................................................14

Vent Installation ..................................................14

Vent Location......................................................15

Vent Configurations ............................................15

Vent Connector Removal and Installation...........16

Vent Connector Removal and Installation

(continued)..........................................................17

Surround Panel Installation..........................18

3-Piece Surround Panels....................................18

1-Piece Surround Panel......................................19

Routing the Power Cord..........................................19

Installation...............................................................19

Rheostat Installation .....................................20

On/Off Switch Installation.............................20

Glass Frame Removal and Installation........21

Glass Frame Removal and Installation

(continued) .....................................................22

Media Installation (Log, Stone, or Driftwood)22

Steps for Finalizing the Installation.............23

Air Shutter Adjustment........................................24

Before You Begin...........................................25

Location of Controls......................................25

Starting the Heater for the First Time..........26

Turning the Fireplace On and Off.................26

Comfort Control.............................................26

Adjusting the Flame Height..........................27

Adjusting the Blower Speed.........................27

Continuous/Intermittent Pilot Switch...........27

Normal Operating Sounds ............................28

Normal Operating Odors...............................28

Power Outages...............................................28

Maintaining Your Heater's Appearance.......29

Battery Replacement.....................................29

Power Backup Batteries......................................29

Control Panel Light Battery.................................29

Yearly Service Procedure .............................30

Troubleshooting Table..................................31

Replacement Parts List.................................31

Wiring Diagram ..............................................32

Safety Label........................................................33

CONDITIONS & EXCLUSIONS......................34

IF WARRANTY SERVICE IS NEEDED:.........34

LP Conversion Instructions..........................35

4Safety Precautions

Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

Young children should be carefully supervised when they are in the same room

as the appliance. Toddlers, young children and others may be susceptible to

accidental contact burns. A physical barrier is recommended if there are at risk

individuals in the house. To restrict access to a fireplace or stove, install an

adjustable safety gate to keep toddlers, young children and other at risk

individuals out of the room and away from hot surfaces.

Children and adults should be alerted to the hazards of high surface temperature

and should stay away to avoid burns or clothing ignition. Do not touch the hot

surfaces of the heater. Educate all children of the danger of a high-temperature

heater.

Due to the high temperature, the heater should be located out of traffic and away

from furniture and draperies.

This unit must be installed by a qualified installer to prevent the possibility of an explosion.

This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.

A manufactured home (USA only) or mobile home OEM installation must conform with the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a

standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS

A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This

appliance may be installed in Manufactured Housing only after the home is site located.

All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn

from outside the living-area structure. The venting must not be connected to a chimney flue serving a

separate solid-fuel burning appliance.

Notify your insurance company before hooking up this fireplace.

The instructions in this manual must be strictly adhered to. Do not use makeshift methods or

compromise in the installation. Improper installation will void the warranty and safety listing.

This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will

void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about

the type of fuel used to your dealer.

Contact your local building officials to obtain a permit and information on any installation restrictions

or inspection requirements in your area.

If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call

your dealer and arrange for proper servicing.

It is imperative that control compartments, screens, or circulating air passageways of the heater be

kept clean and free of obstructions. These areas provide the air necessary for safe operation.

Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call

your dealer for a full explanation of your heater and what to expect.

Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the

control system and any gas control which has been under water.

Safety Precautions 5

Safety Warnings (continued)

Because this heater can be controlled by a thermostat there is a possibility of the heater turning on

and igniting any items placed on or near the appliance.

Light the heater using the built-in igniter. Do not use matches or any other external device to light

your heater.

Never remove, replace, modify or substitute any part of the heater unless instructions are given in this

manual. All other work must be done by a trained technician. Don't modify or replace orifices.

The viewing glass should be opened only for conducting service.

Allow the heater to cool before carrying out any maintenance or cleaning.

Operate the heater according to the instructions included in this manual.

If the main burners do not start correctly turn the gas off and call your dealer for service.

This unit is not for use with solid fuel.

Do not place anything inside the firebox (except the optional artwork).

Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement

of the glass should be done by a licensed or qualified service person.

Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to

shut off.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this

appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this

appliance.

Clothing or other flammable material should not be placed on or near the appliance.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to

operating the appliance.

Installation and repair should be done by a qualified service person. The appliance should be

inspected before use and at least annually by a professional service person. More frequent cleaning

might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative

that control compartments, burners, and circulating air passageways of the appliance be kept clean.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or

maintenance of your heater, and assumes no responsibility of any consequential damage(s).

6Features and Specifications

Features

- Works During Power Outages (battery backup system)

- Blower Included

- Standing or Intermittent (GreenSmart 2) Pilot

- Convenient Operating Controls

- Variable-Rate Heat Output

Installation Options

Residential or Mobile Home

Fireplace Insert

Masonry or Factory Built (Metal) Wood-

Burning Fireplace

Natural Gas or Propane

Heating Specifications

Natural Gas Propane

Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500

Maximum BTU Input Per Hour 31,000 31,000

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Dimensions

Electrical Specifications (for optional blower)

Electrical Rating ......................................................115 Volts, 1.5 Amps, 60 Hz (180 watt)

Fuel This heater is shipped in natural gas (NG) configuration but may be converted to use propane

(LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel.

18" (458mm) *

1-1/4" (32mm) *

19-1/2" (496mm) *

26-1/2" (674mm) *

See "Surround

Panels" for sizing

115 Lbs. (51K)

15-1/8" (385mm) *

Front

avant

Right

droit

Rear

arrie're

Left

a' gauche

* See "Fireplace Requirements" for sizing

details with 1-piece or 3-piece panels.

See "Surround

Panels" for sizing

Installation (for qualified installers only) 7

Installation Warnings

Failure to follow all of the requirements may result in property damage,

bodily injury, or even death.

This heater must be installed by a qualified installer who has gone through

a training program for the installation of direct vent gas appliances.

The installation must conform with local codes or, in the absence of local

codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the

National Gas and Propane Installation Code, CSA B149.1..

In Manufactured or Mobile Homes must conform with Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a

standard is not applicable, the Standard for Manufactured Home

Installations, ANSI/NCSBCS A225.1. This appliance may be installed in

Manufactured Housing only after the home is site located.

The heater is designed to operate on natural gas, or propane (LP).

All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure.

Notify your insurance company before hooking up this heater.

The requirements listed below are divided into sections. All requirements

must be met simultaneously. The order of installation is not rigid – the

qualified installer should follow the procedure best suited for the installation.

Packing List

Propane Conversion Kit

Cove Covers



"Fireplace Altered" tag (attach to the fireplace)

Button Plug for Surround Panels (see page 18)

Top Convection Deflector

Additional Items Required

Media Set (order one of the following):

Driftwood Log Set (sku 94500548) - See installation instructions included with the logs.

Fyre-Stone Stone Set (sku 94700732) - See instructions included with the stones.

Log Set (sku 94400991) – See instructions included with the logs.

Faceplate

Simpson Duravent 6-5/8" to 3" & 3" Co-Linear Adapter with flashing

3" Diameter Gas Liner (2)

Direct Vent Cap (Use Simpson Duravent High Wind Cap)

Gas Line Equipment (shutoff valve, pipe, etc.)

Items Packed with the Face

Face with attachment hardware (Note: use the cove covers included with the heater)

Face Installation Instructions

Order of Installation

1 If the heater is to use propane, install the propane conversion kit (see page 35).

2 Install gas line into the fireplace (do not connect to unit).

3 Position the heater.

4 Connect the gas line and gas vent to the appliance.

5 Install the optional surround panels and trim. Attach the on/off switch.

6 Follow the instructions under "Finalizing the Installation" on page 23.

8Installation (for qualified installers only)

Top Convection Deflector

Install the top convection deflector as

shown to the right.

The deflector is shipped on top of the

insert. The screws are shipped inside

the owner's pack.

Fireplace Requirements

Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-

built (metal) wood-burning fireplace. Repair any fireplace damage prior to installation.

Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior

to installation.

This heater may be placed in a bedroom. Please be aware of the large amount of heat this

appliance produces when determining a location.

Fireplace Sizing 3-Piece Panel 1-Piece Panel

Minimum Height 19-1/2” (496mm) 20-5/8” (524mm)

Minimum Width 26-1/2” (674mm) 29” (737mm)

Minimum Depth 15-1/8” (385mm)

15-5/8” (397mm)

Arched Faces

16-3/8” (416mm)

16-7/8” (429mm)

Arched Faces

Hearth Extension 1-1/4” (32mm) 0” (0mm)

The gas and electrical line should be installed prior to

installing the heater.

For tight fits (under 24”) see the section “Removing the

Vent Connector”

See “Leveling Bolts” for details on leveling the heater.

hAttach the “This fireplace has been altered…” plate to the fireplace (use two screws or other

suitable method). You may wish to place it in a location where it will be covered by the surround

panels.

Installation (for qualified installers only) 9

Factory-Built (Metal) Wood-Burning Fireplace Requirements

NOTE: Any parts that are removed must be removed in a way that would allow them to be re-

installed if the insert is ever removed (removal of rivets or screws is acceptable).

The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)

The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and

metal or glass doors ("F") may be removed (if applicable)

The fireplace must be permanently marked to

indicate that it has been altered and is no longer

suitable for burning solid fuel (wood), unless the

removed parts are re-installed. Cutting of any

metal or glass parts is prohibited.

The insulation ("H"), and any structured rigid frame

members must not be removed or altered (side and

top of door frame, side and top of the face of the

fireplace, metal sides, etc.).

The metal floor ("J") may be removed to allow

additional room for installation of the insert. If the

floor is removed the insert must be placed directly

on the metal base of the metal fireplace.

The surround panels should not seal ventilation

openings on the fireplace.

If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5 mm)

or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like

manner. This access hole must be plugged with non-combustible insulation after the gas supply line

has been installed.

Fireplace Altered Tag

Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable

method). You may wish to place it in a location where it will be covered by the surround panels.

Hearth Requirements

The heater and face must not contact combustible surfaces. A non-combustible hearth extension is

not required. However, if the heater is installed next to the floor, we recommend a hearth to protect

the flooring surface from discoloration or other negative impact from the heater.

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10 Installation (for qualified installers only)

Leveling Bolts

This heater includes

front and rear leveling

bolts to accommodate

fireplaces with a step-

down firebox.

NOTE: To access the

rear leveling bolts,

remove the cover plates

and gaskets (replace

after adjustment).

Electrical Requirements

Route the power cord out of the access hole on the right side of the appliance.

Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin).

The electrical connection may also be made using the optional Wiring Kit (SKU 97200315).

The appliance, when installed, must be electrically grounded in accordance with local codes or, in

the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian

Electrical Code, CSA C22.1.

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1/2”

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