Travis Industries Flush Wood Plus Bedienungsanleitung

Flush Wood Plus Insert

(Rectangular)

Owner's Manual

Masonry Fireplace Insert

Zero-Clearance (Metal) Fireplace Insert

Save these instructions for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may

result. For your safety, follow the installation directions.

Contact local building or fire officials about restrictions and

installation inspection requirements in your area.

Travis Industries, Inc.

12521 Harbour Reach Drive

Mukilteo, WA 98275

www.travisproducts.com

$10.00 100-01259

4150520 Listed

Tested to: U.L. 1482 & ULC S628

2 Introduction

Introduction

We welcome you as a new owner of a Flush Wood fireplace insert. In purchasing a Flush Wood fireplace

insert you have joined the growing ranks of concerned individuals whose selection of an energy system

reflects both a concern for the environment and aesthetics. This insert is one of the finest appliances the

world over. This manual will explain the installation, operation, and maintenance of this appliance.

Please familiarize yourself with the Owner's Manual before operating your appliance and save the

manual for future reference. Included are helpful hints and suggestions which will make the installation

and operation of your new appliance an easier and more enjoyable experience. We offer our continual

support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Flush Wood fireplace insert appliance has

the same serial number as yours. The serial number

is stamped onto the label on the back of the

appliance.

This serial number will be needed in case you require

service of any type.

Model: Flush Wood Plus

Serial Number:

Purchase Date:

Purchased From:

traviswarranty.com

Or, mail your warranty card to:

Travis Industries House of Fire

12521 Harbour Reach Drive

Mukilteo, WA 98275

Save Your Bill of Sale.

To receive full warranty coverage, you will

need to show evidence of the date you

purchased your heater. Do not mail your Bill

of Sale to us.

We suggest that you attach your Bill of Sale

to this page so that you will have all the

information you need in one place should the

need for service or information occur.

Table of Contents 3

General Information

Introduction & Important Information.......................... 2

Safety Precautions..................................................... 4

Features & Specifications .......................................... 6

Fireplace Insert Installation

Planning The Installation............................................ 7

Preparation for Installation.................................... 7

Additional Accessories Needed for Installation..... 7

Installation Considerations ................................... 7

Additional Requirements for Canada.................... 7

Fireplace Requirements............................................. 8

Fireplace Altered Tag................................................. 8

Insert Placement Requirements................................. 9

Hearth Requirements................................................. 9

Masonry Fireplace Requirements .............................. 9

Zero-Clearance (Metal) Fireplace Requirements....... 10

Drafting Performance................................................. 10

Insert Rollers.............................................................. 11

Flue Installation.......................................................... 11

Surround Panel Installation........................................ 12

Face Installation......................................................... 12

Re-Routing the Electrical Cord to the Left Side.......... 13

Insert with Positive Connection.................................. 14

Insert with Direct Connection (Masonry Fireplace)..... 14

Operating Your Appliance

Safety Notice.............................................................. 15

Before Your First Fire................................................. 15

Opening the Door....................................................... 15

Bypass Operation....................................................... 17

Starting a Fire ............................................................ 17

Adjusting the Burn Rate............................................. 19

Ash Removal.............................................................. 20

Blower Operation ....................................................... 21

Re-Loading the Stove ................................................ 21

Overnight Burn........................................................... 21

Normal Operating Sounds.......................................... 21

Hints for Burning........................................................ 22

Selecting Wood.......................................................... 22

Troubleshooting ......................................................... 23

Maintaining Your Appliance

Daily Maintenance...................................................... 25

Remove Ash .............................................................. 25

Clean The Glass........................................................ 25

Monthly Maintenance................................................. 26

Door and Glass Inspection......................................... 26

Check For Creosote Buildup...................................... 26

Yearly Maintenance ................................................... 27

Touch Up Paint.......................................................... 27

Blower Cleaning......................................................... 27

Firebrick and Baffle Inspection................................... 27

Door Parts.................................................................. 28

Replacing the Glass................................................... 28

Replacing the Door Gasket........................................ 28

Blower and Electrical Parts ........................................ 28

Firebox Parts.............................................................. 28

Baffle Removal and Replacement.............................. 29

Air Tube Removal and Replacement ......................... 30

Brick Removal & Replacement .................................. 31

Warranty....................................................................... 32

Listing Information.................................................... 34

Index.............................................................................. 36

4 Safety Precautions

The viewing door must be

closed and latched during

operation.

Smoke from this appliance may

active a smoke detector when

the door is open.

Never block free airflow through

the air vents on this appliance.

Gas

Gasoline or other flammable

liquids must never be used to

start the fire or "Freshen Up" the

fire. Do not store or use

gasoline or other flammable

liquids in the vicinity of this

appliance.

This appliance is designed and

approved for the burning of cord

wood only. Do not attempt to

burn any other type of fuel other

than cord wood in this

appliance, it will void all

warranties and safety listings.

ASHES

Ashes must be disposed in a

metal container with a tight lid

and placed on a non-

combustible surface well away

from the home or structure.

Do not touch the appliance while

it is hot and educate all children

of the danger of a high-

temperature appliance. Young

children should be supervised

when they are in the same room

as the appliance.

36"

Keep furniture, drapes, curtains,

wood, paper, and other

combustibles a minimum of 36"

away from the front of the

appliance.

This appliance must be properly

installed to prevent the

possibility of a house fire. The

instructions must be strictly

adhered to. Do not use

makeshift methods or

compromise in the installation.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this appliance as well.

Inspect the chimney connector

and chimney at least twice

monthly and clean if necessary.

Creosote may build up and

cause a house fire.

Do not connect this appliance to

any chimney serving another

appliance.

Type

HT Clay

Liner

This appliance must be

connected to a listed high

temperature (UL 103 HT)

residential type chimney or an

approved masonry chimney with

a standard clay tile, or stainless

steel liner.

Safety Precautions 5

Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

Do not place clothing or other

flammable items on or near this

appliance.



Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

This wood heater has a

manufacturer-set minimum low

burn rate that must not be

altered. It is against federal

regulations to alter this setting or

otherwise operate this wood

heater in a manner inconsistent

with operating instructions in this

manual.

Maintain the door and glass seal

and keep them in good

condition.

Do not operate this heater with

broken or missing glass.

Avoid placing wood against the

glass when loading. Do not

slam the door or strike the glass.

Overfiring the appliance may

cause a house fire. If a unit or

chimney connector glows, you

are overfiring.

This

Manual

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Do not use a grate or other

device to elevate the fire off of

the firebox floor. Burn the fire

directly on the bricks.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance,and assumes no

responsibility of any

consequential damage(s).

Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We

recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such

fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

6 Stove Installation (for qualified installers only)

Installation Options

Masonry Fireplace Insert

Zero-Clearance (Metal) Fireplace Insert

Features

2.2 Cubic Foot Firebox Volume

Single Operating Control

Accepts Logs Up to 24" Long

Steel Plate Construction (Up to 5/16")

Heavy Duty Refractory Firebrick

Standard High-Tech Blower

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,000

Maximum Burn Time Up to 10 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside

temperature. It is also affected by the quality and moisture level of the fuel.

This model was not tested for efficiency however it is assigned a default efficiency of 63% by the EPA

under previous subpart AAA. Efficiency of this wood heater will be affected by the operational burn rate

and the moisture content of the wood used as fuel.

Dimensions

6-3/8"

(162mm)

450 Lbs. (200 Kg)

6" (153mm) Dia.

19"

(483mm)

21-1/2"

(547mm)

28-7/8" (734mm)

19-3/4"

(502mm)

18-7/8"

(480mm)

10"

(254mm)

Figure 1

(a) Measure clearances from base of insert (b) Fireplace Opening

Emissions

This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15,

2015. Tested to Method 28, 5G1 this heater has been shown to deliver heat at rates ranging from 12,100

to 29,600 BTU/hr and an emission value of 4.4g/h.

Fireplace Insert Installation (for qualified installers only) 7

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater. Failure to

follow instructions may result in propertydamage, bodily injury, or even death. Contact

local building or fire officials about restrictions and installation inspection requirements in

your area.

Planning The Installation

We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you

install the fireplace insert yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this fireplace insert and

notify your insurance company before proceeding with installation.

The location of your wood heater in your home will decide how affectively the heat produced will spread

throughout your house. Attention to the home design with consideration of natural convection and air

circulation should be taken into account when choosing the placement of your heater within the home.

Preparation for Installation

Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be fixed by

applying touch up paint).

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).

The fireplace insert can be lightened by removing the firebricks and baffle (pg 31) - replace before operation.

Additional Accessories Needed for Installation

Face

Surround Panels (see page12)

Installation Considerations

Installation Type Considerations

Insert with Positive Flue (Full Reline) – Required in Canada

(Page 14) • Utilizes existing masonry or zero clearance fireplace

• Provides best draft

• Easiest to clean

Insert with Direct Connect Flue (Page 14)

NOT APPROVED IN CANADA • Masonry fireplace only

• Provides good draft

• Requires fireplace block-off plate - see page 14

Additional Requirements for Canada

Do not remove bricks or mortar from existing fireplace.

This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from the fireplace

insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635,

Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640,

Standard for Lining Systems for New Masonry Chimneys.

Permanently seal any opening between the masonry of the fireplace and the facing masonry.

Fireplace insert, or surround panels, may be removed to inspect fireplace insert and fireplace.

Ash Guard

The included ash guard prevents ash from exiting the door opening.

It is shipped detached to prevent damage during shipping. Install the ash guard as shown below. Note how the

horizontal tab fits in front of the door opening.

8 Fireplace Insert Installation (for qualified installers only)

Fireplace Requirements

Figure 2 shows the minimum size requirements for the type of fireplace used.

Non-Combustible Hearth

Combustible Mantel

Non-Combustible Facing

Minimum

Fireplace Size Masonry

Fireplace Z.C. (Metal)

Fireplace

a Height (front) 21.5"

547mm 21.5"

547mm

b Height (rear) 19.75"

502mm 19.75"

502mm

c Width (front) 30.875” *

(785mm) 30.875” **

(785mm)

d Width (rear) 18.875”

(480mm) 20.875” **

(531mm)

e Depth *** 19”

(483mm) 20" **

(508mm)

f Hearth Depth

(includes insert

depth on hearth

plus required

hearth extension)

16"

407mm (US)

- - - - - - - - - - - -

18”

458mm (Canada)

16"

407mm (US)

- - - - - - - - - - - -

18”

458mm (Canada)

g Hearth Width 44.875"

1140mm 44.875"

1140mm

h Facing Width 46.875"

1191mm 46.875"

1191mm

i Facing Height 39"

991mm 39"

991mm

j Mantel Height 41.5"

1055mm 41.5"

1055mm

Figure 2 * Includes 2”(51mm) for power cord installation.

** 1” (26mm) Clearance to fireplace walls is required for ZC Fireplaces.

Fireplace Altered Tag

Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable

method). You may wish to place it in a location where it will be covered by the surround panels.

Fireplace Insert Installation (for qualified installers only) 9

Insert Placement Requirements

The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,

doors), 36" (915mm) of the front of the insert (Figure 3 “q”).

Insert and hearth must be installed on a level, secure floor

The minimum clearances, facing, and hearth requirements in Figure 3 must be met. Follow the

clearances for the type of fireplace being used – (masonry or zero-clearance-metal).

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

Side

Wall

Combustible Mantel

Combustible Top Facing

Non-Combustible

Hearth

Facing

Minimum

Clearances Masonry

Fireplace Z.C. (Metal)

Fireplace

k Sidewall 9"

229mm 9"

229mm

l Side Facing

(non-

combustible)

229mm 9"

229mm

m Top Facing

(non-

combustible)

39"

991mm 39"

991mm

n Mantel

(combustible) 41.5"

1055mm 41.5"

1055mm

o Front Hearth

(does not

include insert

extension “x”)

16"

407mm (US)

- - - - - - - - - - -

18”

458mm

(Canada)

16"

407mm (US)

- - - - - - - - - - -

18”

458mm

(Canada)

p Side Hearth 8"

204mm 8"

204mm

q Front of Insert 36"

915mm 36"

915mm

x Extension Onto

Hearth 0"

0mm 0"

0mm

Figure 3

Hearth Requirements

Must extend 16" (USA) or 18” (Canada) in front of the insert and 8" on both sides.

Must be non-combustible and at least .018" thick (26 gauge)

Masonry Fireplace Requirements

Chimney must have a clay tile liner or a stainless steel liner (positive connection).

Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired

prior to installation of the insert.

Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).

Entire fireplace, including chimney, must meet local building requirements.

The fireplace insert must be placed on a masonry hearth built to UBC standards.

10 Fireplace Insert Installation (for qualified installers only)

Zero-Clearance (Metal) Fireplace Requirements

Must be manufactured by one of the following manufacturers:

• Marco • Majestic • Heatilator • Preway • Tempco • Superior

• Heat N Glo • Lennox • Martin • Monesson

Entire fireplace, including chimney, must meet local building requirements

Chimney height: 15' minimum; 33' maximum.

The damper ("A") and grate ("B") must be removed (see illustration below). The smoke shelf ("C"),

internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable).

The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor,

door frame, face of the fireplace, etc. – "I") may not be removed or altered

The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for all installations. Any

thermal protection component of the fireplace or chimney must remain in place. The fireplace and

chimney must be inspected prior to installation. A NFPA 211 Level II inspection is recommended.

Repairs must be made prior to insert installation. The base of the fireplace must be structurally

sound and able to support the weight of the insert.

The stainless steel liner must be 6” diameter and extend the full height of the chimney (also called a

positive connection or full re-line). This liner must meet type HT (2100°F) requirements per UL 1777

(USA) or ULC S635 with “0” clearance to masonry (Canada). The liner must be attached to the insert

flue collar and to the top of the existing chimney.

We recommend using the listed Travis ZC Liner Kit from Duravent (SKU 98900046, 47, or 48). If you

do not use this kit, you must use the original ZC chimney cap.

The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled

chimney system. The Travis ZC Liner Kit includes a cap that meets this provision.

To prevent air from passing up the ZC fireplace chimney (the gap between the liner and chimney) we

recommend sealing the area near the damper. Use non-combustible material to seal this area (non-

backed fiberglass insulation or kaowool).

The convection air channel on the fireplace must not be blocked. Do not block any louvers, grills, or

air passages on the front of the fireplace.

Entire fireplace, including chimney, must meet local building requirements. Permits may be required

for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you

insurance agent of this fireplace insert.

Drafting Performance

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your

chimney depends on the length of the chimney, local geography, nearby obstructions and other factors.

Too much draft may cause excessive temperatures in the appliance and may damage the heater.

Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft

will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An

uncontrollable burn or excessive temperature indicates excessive draft.

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