TREW 1500 Series Bedienungsanleitung
SERIES 1500
24VDC MOTORIZED DRIVER ROLLER
HCAT30 POP-UP DIVERT SECTION
INSTALLATION &
MAINTENANCE MANUAL
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REV A HCAT30 - Installation and Maintenance Manual
TABLE OF CONTENTS
OVERVIEW 1.1
COMPONENTS 2.1
HCAT30 Pop-Up Base 2.1
Types of MDR 2.9
Replacement of MDR 2.10
Carrier Roller 2.14
Replacement of Carrier Roller 2.14
Replacement of Carrier Roller for Top Surface 2.14
Drive Belts (O-Bands) 2.15
Proximity Sensors 2.15
Proximity Sensor Adjustment 2.15
PREVENTATIVE MAINTENANCE 3.1
SUPPORT 4.1
Troubleshooting A Dead Zone On The Conveyor 4.2
Controller Check 4.2
Power Supply 4.2
Motor Control Card / Motorized Drive Roller Checks 4.3
No Voltage to the Motor Control Card 4.4
Troubleshooting Guide 4.5
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REV A HCAT30 - Installation and Maintenance Manual
1
OVERVIEW
REV A HCAT30 - Installation and Maintenance Manual
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OVERVIEW 1
Theory Of Operation
The HCAT30 pop up divert module provides the ability to divert packages o a conveyor
system at moderate rates. The HCAT30 is designed to divert packages at a 30 degree angle
relative to the main conveyor line, while not stopping the package during
the divert process.
The HCAT30 consists of xed direction rollers, divert wheels tting between the xed rollers,
and a lifting mechanism that raises and lowers the divert wheel module.
All actuated motions of the HCAT30 are directed by an external control system.
1.1
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2
COMPONENTS
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COMPONENTS 2
2.1
Components
The HCAT30 is broken down into three sub-assemblies, top surface rollers, pop-up base and
lift drive assembly. Assembly of all three sub-assemblies is shown in Figure 1. First two images
(2.1) will show components of top surface and lift drive assembly. Third image (2.2) shows
the connection point of all three sub-assemblies. Fourth image (2.3) shows the overview
of the HCAT30 and fth image (2.4) is the table of components:
Figure 1.1
Figure 1.2
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COMPONENTS 2
2.2
Figure 1.3
REV A HCAT30 - Installation and Maintenance Manual
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COMPONENTS 2
2.3
Figure 1.4
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COMPONENTS 2
HCAT30 Pop-Up Base
Figure 2 (2.5) shows the assembly of the pop-up base. The rst image shows the
components of the carriage and divert wheel. Second and third image shows the components
that attach to the sides of the pop-up base plate. Fourth image is the orientation of the rollers.
Fifth image is the assembly of the pop-up base. Sixth image is the table of components.
2.4
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COMPONENTS 2
2.5
Figure 2.1
Figure 2.2
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