Trumpf TruTool C 160 1A1 Bedienungsanleitung

Operator's manual

english

TruTool C 160 (1A1), (1B1)

2 Table of contents E400EN_05.DOC

Table of contents

1. Safety ..................................................................................3

1.1 General safety rules.............................................................3

1.2 Specific safety rules.............................................................4

2. Description .........................................................................5

2.1 Correct use ..........................................................................6

2.2 Technical data .....................................................................7

3. Tool assembly....................................................................8

3.1 Cutting parallel strips ...........................................................8

3.2 Selection of tools .................................................................9

4. Operation..........................................................................10

4.1 Working with the TruTool C 160 ........................................10

Separating chips...........................................................11

5. Maintenance .....................................................................12

5.1 Replacing the TruTool C 160 (1A1)...................................13

Replacing the cutter......................................................14

Turning or replacing the insertable cutters ...................14

5.2 Replacing the TruTool C 160 (1B1)...................................15

Replacing the cutter......................................................15

Turning or replacing the insertable cutters ...................17

5.3 Replacing carbon brushes.................................................18

6. Original accessories and wearing parts........................19

Guarantee

Replacement parts list

Addresses

E400EN_05.DOC Safety 3

1. Safety

1.1 General safety rules

¾Read the Operator's Manual and the general safety rules

(Material number 1239438, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

¾Read the Operator's Manual and safety instructions (Material

number 125699, red document) in their entirety before starting

up the machine and Follow precisely the directions contained

therein.

¾The safety regulations according to DIN VDE, CEE, AFNOR

and other regulations which are valid in individual countries

should be adhered to.

Danger

Lethal danger due to electric shock!

¾Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

¾Check the plug, the cable and the machine for damage each

time before the appliance is used,.

¾Keep the machine dry and do not operate in damp rooms.

¾When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Warning

Danger of injury due to improper handling!

¾When working with the machine, wear safety glasses, hearing

protection, protective gloves and work shoes.

¾Do not plug in the plug unless the machine has been

switched off. Pull out the mains plug after use.

USA/CAN

Rest of the world

4 Safety E400EN_05.DOC

1.2 Specific safety rules

Warning

Risk of injury to the hands!

¾Do not place your hand into the processing line.

Caution

Damage to property due to improper handling!

The machine will be damaged or destroyed.

¾Do not use the power cord to carry the machine.

¾Always guide the electric cord away from the back of the

machine and do not pull it across sharp edges.

¾Arrange for start-ups and checks on manual electric tools to

be carried out by a trained specialist. Only used the original

accessories provided by TRUMPF.

E400EN_05.DOC Description 5

2. Description

165

TruTool C 160 (1A1)

TruTool C 160 (1B1)

3 Cutting head

4 Insertable cutters

7 Chip separator

8 Handle for chip separation

(only for TruTool C 160 (1B1))

10 Fixing screw

12 Locking washer

(only for TruTool C 160 (1B1))

24 Bolts for cutter

26 Cutter

165 On/Off switch

Slotting shears TruTool C 160 (1A1) and TruTool C 160 (1B1)

Fig. 54354

6 Description E400EN_05.DOC

2.1 Correct use

Warning

Risk of injury!

¾Use machine only for the processing and materials which are

described under "Correct use".

The TRUMPF TruTool C 160 slotting shears are an electric hand

tool used for the following applications:

•Slitting of plate-shaped workpieces made of steel, aluminum,

plastic, etc.

•Slitting straight or curved exterior and interior cutouts.

•Slitting along scribed lines.

The TRUMPF TruTool C 160 (1B1) also offers the option of cutting

cutting away chips which are produced while machining within the

workpiece as required.

E400EN_05.DOC Description 7

2.2 Technical data

Rest of the world USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Operating speed 6-10 m/min 6-10 m/min 6-10 m/min 20-33 ft/min

Nominal take-up

power

350 W 350 W 350 W 350 W

Stroke rate with

idle run

5800/min 6600/min 6200/min 6600/min

Weight 1.4 kg 1.4 kg 1.4 kg 3.1 lbs

Start hole

diameter

8 mm (Cr)

15 mm

(straight

cutter)

8 mm (Cr)

15 mm

(straight

cutter)

8 mm (Cr)

15 mm

(straight

cutter)

0.32 in (Cr)

0.6 in

(straight

cutter)

Smallest radius

with curved cuts

40 mm

(curve

cutter)

90 mm

(straight

cutter)

160 mm (Cr)

40 mm

(curve

cutter)

90 mm

(straight

cutter)

160 mm (Cr)

40 mm

(curve

cutter)

90 mm

(straight

cutter)

160 mm (Cr)

1.57 in

3.5 in

6.3 in

Protective

insulation

Class II Class II Class II Class II

Technical data

Permitted material thicknesses

Steel up to

400 N/mm²

Steel up to

600 N/mm²

Aluminum

250 N/mm²

Straight cutter 1.6 mm (0.063 in) 1.2 mm (0.048 in) 2.0 mm (0.075 in)

Curve cutter 1.0 mm (0.039 in) 0.8 mm (0.031 in) 1.2 mm (0.048 in)

Cutter Cr 1.6 mm (0.063 in) 1.2 mm (0.048 in) 2.0 mm (0.075 in)

Noise and vibration Measured values in accordance

with EN 50144

A-weighted sound level Typically 79 dB (A)

A-weighted acoustic power level Typically 85 dB (A)

Hand-arm vibration Typically less than or equal to

2.5 m/s²

Measured values for noise and vibration

Note

The measured values specified above may be exceeded while

working.

Table 1

Table 2

Table 3

8 Tool assembly E400EN_05.DOC

3. Tool assembly

3.1 Cutting parallel strips

Parallel stop

The parallel stop can be used to process parallel strips 35-300 mm

wide.

1. Remove the bolts for the cutter.

2. Mount the parallel stop.

The rod of the parallel stops adopts the function of the cutter

bearing arrangement.

Fig. 17756

E400EN_05.DOC Tool assembly 9

3.2 Selection of tools

Note

The cutters have 2 cutting edges. These cannot be resharpened.

Different types of cutter are required according to the thickness or

tensile strength of the workpiece. (see Table 4, Pg. 9)

Note

If the cutter is not selected as specified,

–The quality of cut will be severely impaired.

–If the feed power increases significantly.

–The cutter will break.

Tool type Designation Order No. Sheet thickness (mm)

TRUMPF

143434

1mm

Curve cutter

1.0 mm 143434

Aluminum max. 250 N/mm²

0.3 to 1.2

Steel max. 400 N/mm²

0.3 to 1.0

Stainless steel max.

600 N/mm²

0.3 to 0.8

1-1.6mm

TRUMPF

143463

Straight cutter

1.0 - 1.6 mm 143463

Aluminum max. 250 N/mm²

1.0 to 2.0

Steel max. 400 N/mm²

1.0 to 1.6

Stainless steel max.

600 N/mm²

0.8 to 1.2

TRUMPF

143432

1mm

Straight cutter

1.0 mm 143432

Aluminum max. 250 N/mm²

0.3 to 1.2

Steel max. 400 N/mm²

0.3 to 1.0

Stainless steel max.

600 N/mm²

0.3 to 1.0

934055

TRUMPF

Cutter Cr 934055

Aluminum max. 250 N/mm²

1.0 to 2.0

Steel max. 400 N/mm²

1.0 to 1.6

Stainless steel max.

600 N/mm²

0.8 to 1.2

Insertable cutters

(1 set = 2 pieces) with

screws

For TruTool C 160 (1A1):

927708

For TruTool C 160 (1B1):

913520

All materials

Chip separator

TruTool C 160 (1B1) 143950 All materials

Cutter selection Table 4

10 Operation E400EN_05.DOC

4. Operation

Caution

Damage to property possible due to too-high network

voltage!

Damage to the motor

¾Check the power supply. The power supply must correspond

to the information on the machine type plate.

Warning

Danger of injury possible due to improper handling!

¾When working with the machine, always ensure that it has a

secure base.

¾Never touch the tool while the machine is running.

¾Always guide the machine away from the body while working.

¾Do not work holding the machine above your head.

4.1 Working with the TruTool C 160

¾Move the On/Off switch to the front.

TRUMPF

15°

¾Move the machine forward at an angle of about 15° to the

sheet surface.

Note

Do not burden the machine to such an extent that it comes to a

standstill.

For safe operation and a good cut performance:

•Ensure that cutters are sharp.

•Turn insertable cutters when it is time to do so.

•Replace insertable cutters when it is time to do so.

The following specifications apply when cutting radiuses:

•Do not tilt the machine.

•Proceed with a low feed rate.

Switching on

Fig. 17562

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