Trumpf TruTool N 200 Bedienungsanleitung

Operator's manual

english

TruTool N 200 (1A1)

2 Safety E521EN_04.DOC

Table of contents

1. Safety ..................................................................................3

2. Description .........................................................................5

2.1 Correct use ..........................................................................6

2.2 Technical data .....................................................................7

3. Tool assembly....................................................................8

3.1 Changing the stroke rate .....................................................8

4. Operation..........................................................................10

4.1 Working with the TruTool N 200 ........................................10

4.2 Changing the cutting direction ...........................................11

4.3 Making inner cutouts..........................................................11

4.4 Nibbling with templates......................................................12

5. Maintenance .....................................................................13

5.1 Changing the tool...............................................................14

Disassembling the punch .............................................15

Installing the punch.......................................................15

Replacing the die..........................................................15

5.2 Replacing carbon brushes.................................................15

6. Original accessories and wearing parts........................16

Warranty

Replacement parts list

Addresses

E521EN_04.DOC Safety 3

1. Safety

¾Read the Operator's Manual and the general safety rules

(Material number 1239438, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

¾Read the Operator's Manual and the safety instructions

(Material number 125699, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

¾The safety regulations according to DIN VDE, CEE, AFNOR

and other regulations which are valid in individual countries

should be adhered to.

Danger

Lethal danger due to electric shock!

¾Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

¾Check the plug, the cable and the machine for damage each

time before the appliance is used.

¾Keep the machine dry and do not operate in damp rooms.

¾When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Warning

Danger of injury possible due to improper handling!

¾When working with the machine, wear safety glasses, hearing

protection, protective gloves and work shoes.

¾Do not plug in the plug unless the machine has been

switched off. Pull out the mains plug after use.

Warning

Risk of injury to the hands!

¾Do not place your hand into the processing line.

USA/CAN

Rest of the world

4 Safety E521EN_04.DOC

Caution

Damage to property possible due to improper handling!

The machine will be damaged or destroyed.

¾Do not use the power cord to carry the machine.

¾Always guide the electric cord away from the back of the

machine and do not pull it across sharp edges.

¾Arrange for start-ups and checks on manual electric tools to

be carried out by a trained specialist. Only used the original

accessories provided by TRUMPF.

Warning

Risk of injury from high-temperature and sharp chips!

High-temperature and sharp chips are expelled from the chip

ejector at high speed.

¾The use the chip bag is recommended.

E521EN_04.DOC Description 5

2. Description

1 Cover ring

2 Die

3 Punch

4 Punch guide

5 Die carrier

6 Index sleeve for direction of tool

7 Handle for tool clamping

8 On/Off switch

9 Setting wheel for speed controller

10 Max. sheet thickness 1.5 mm for

stainless steel up to 600 N/mm²

11 Max. sheet thickness 2.0 mm for

steel up to 400 N/mm²

TruTool N 200

Fig. 36729

6 Description E521EN_04.DOC

2.1 Correct use

Warning

Risk of injury!

¾For processing and materials, only use machines which are

named in "Correct use".

The TRUMPF Nibbler TruTool N 200 is an electric hand tool used

for the following applications:

•Slitting plate-shaped workpieces made of a punchable material

such as steel, aluminium, non-ferrous heavy metals, and

plastic.

•Nibbling straight or curved exterior and interior cutouts.

•Slitting tubes as well as machining sectional sheets.

•Nibbling from scribed lines or templates.

Note

The nibbling process produces cutting edges free of deformations.

Note

•Because of the hollow round punch, the nibbler can be rotated

at any position such that processing can continue mm any

direction.

E521EN_04.DOC Description 7

2.2 Technical data

Rest of the world USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50 Hz 50/60 Hz 50 Hz 50/60 Hz

Steel 400 N/mm²

Steel 600 N/mm²

Steel 800 N/mm²

Aluminium 250

N/mm²

2.0 mm

1.5 mm

1.0 mm

2.5 mm

2.0 mm

1.5 mm

1.0 mm

2.5 mm

2.0 mm

1.5 mm

1.0 mm

2.5 mm

0.08 in

0.06 in

0.039 in

0.1 in

Working speed 1.1 m/min 1.1 m/min 1.1 m/min 3.6 ft/min

Nominal power

consumption

500 W 500 W 500 W 500 W

Stroke rate with

idle run

2100/min 2000/min 2000/min 2000/min

Weight 2.2 kg 2.2 kg 2.2 kg 4.9 lbs

Start hole

diameter

16 mm 16 mm 16 mm 0.630 in

Smallest radius

with curved

cutouts

4 mm 4 mm 4 mm 0.16 in

Protective

insulation

Class II Class II Class II Class II

Technical data

Noise and vibration Measured values in accordance

with EN 60745

A-weighted sound level Typically 81 dB (A)

A-weighted acoustic power level Typically 85 dB (A)

Hand-arm vibration Typically 3.5 m/s²

Measured values for noise and vibration

Note

The measured values specified above may be exceeded while

working.

Tab. 1

Tab. 2

8 Tool assembly E521EN_04.DOC

3. Tool assembly

3.1 Changing the stroke rate

Caution

Damage to property possible resulting from stroke rate being

too low!

The motor could be damaged due to overheating!

¾Select suitable stroke rate.

1 Setting wheel for speed

controller on motor

Speed controller

¾Rotate the setting wheel for the speed controller counter-

clockwise.

A reduced number of strokes improves the quality of the work

•for precise machining along scribed lines.

•for machining radiuses.

•for machining steel with a tensile strength > 400 N/mm²

(improved service life).

Note

The rpm cannot be adjusted with the 120 Volt version. Work is

always performed at the maximum rpm.

Fig. 25263

Reducing the stroke rate

E521EN_04.DOC Tool assembly 9

Speed controllerSheet thickness

[mm]

max. tensile

strength

[N/mm²] Continuous

operation

Intermittent

operation

0.5 G-D C-A

1 800

(stainless steel)

G-E D-B

1.5 600

(stainless steel)

G-F E-C

2 400 (steel) G F-D

2.5 250 aluminium G F-E

Tab. 3

10 Operation E521EN_04.DOC

4. Operation

4.1 Working with the TruTool N 200

Caution

Damage to property possible due to too-high network

voltage!

Damage to the motor!

¾Check the power supply. The power supply must correspond

to the information on the machine type plate.

Warning

Danger of injury possible due to improper handling!

¾When working with the machine, always ensure that it has a

secure base.

¾Never touch the tool while the machine is running.

¾Always guide the machine away from the body while working.

¾Do not work holding the machine above your head.

¾Move the On/Off switch to the front.

Note

The cutting result is improved and the service life of the punch

increased if the cutting track is coated with oil before machining the

workpiece.

Material Oil

Steel Punching and nibbling oil, Order No.

103387

Aluminium Wisura oil, Order No. 125874

1. Do not move the machine towards the workpiece until full

speed has been reached.

2. Machine/process the material.

–Machine the desired cutting line.

3. In the event that the cutting track ends in the sheet, pull the

still-running machine a few millimetres back towards where the

cutting track has already been cut open.

4. Switch the machine off.

¾Move the On/Off switch to the rear.

Switching on the

TruTool N 200

Tab. 4

Working with the

TruTool N 200

Switching off the

TruTool N 200

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