Trumpf TruTool TKF 700 Bedienungsanleitung

Operator's manual

english

TruTool TKF 700 (1A1)

2 Safety E459EN_05.DOC

Table of contents

1. Safety ..................................................................................3

2. Description .........................................................................5

2.1 Correct use ..........................................................................6

2.2 Technical data .....................................................................7

3. Tool assembly....................................................................9

3.1 Setting the number of strokes..............................................9

3.2 Selecting the blade ............................................................10

3.3 Adjusting the chamfer size.................................................11

3.4 Setting the sheet thickness................................................12

3.5 Selecting the angle of bevel ..............................................13

3.6 Configuring workstation (optional) .....................................14

Mounting and aligning the machine in the

workstation....................................................................15

4. Operation..........................................................................18

4.1 Working with the TruTool TKF 700....................................19

4.2 Changing the cutting direction ...........................................20

5. Maintenance .....................................................................21

5.1 Changing the tool...............................................................22

Disassembling the blade ..............................................23

Cleaning the tool...........................................................23

Mounting the blade .......................................................23

5.2 Replacing carbon brushes.................................................23

6. Wearing parts...................................................................24

7. Original accessories........................................................25

8. Options .............................................................................25

Warranty

Replacement parts list

Addresses

E459EN_05.DOC Safety 3

1. Safety

Read the Operator's Manual and the general safety rules

(Material number 1239438, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

Read the Operator's Manual and the safety instructions

(Material number 125699, red document) in their entirety

before starting up the machine. Follow precisely the directions

contained therein.

The safety regulations according to DIN VDE, CEE, AFNOR

and other regulations which are valid in individual countries

should be adhered to.

Danger

Lethal danger due to electric shock!

Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

Check the plug, the cable and the machine for damage each

time before the appliance is used.

Keep the machine dry and do not operate in damp rooms.

When using the electric tool outside, connect the fault current

(FI) protective switch with a maximum breaking current of

30 mA.

Warning

Danger of injury possible due to improper handling!

When working with the machine, wear safety glasses, hearing

protection, protective gloves and work shoes.

Do not plug in the plug unless the machine has been

switched off. Pull out the mains plug after use.

Warning

Risk of injury to the hands!

Do not place your hand into the processing line.

Use both hands to hold the machine.

USA/CAN

Rest of the world

4 Safety E459EN_05.DOC

Caution

Damage to property possible due to improper handling!

The machine will be damaged or destroyed.

Do not use the power cord to carry the machine.

Always guide the electric cord away from the back of the

machine and do not pull it across sharp edges.

Arrange for start-ups and checks on manual electric tools to

be carried out by a trained specialist. Only used the original

accessories provided by TRUMPF.

Warning

Risk of injury from falling machinery!

The entire weight of the machine must be taken up after

processing of the work workpiece.

Use suspension eyelet with balancer.

E459EN_05.DOC Description 5

2. Description

13 11

1 Nut for sheet thickness setting

2 Rest plate

3 Blade

4 Carrier

5 Roller guide

6 Gear housing

7 On/Off switch

8 Speed controller

9 Red indicator light (LED) "Motor

overload"

10 Locking mechanism

11 Handle

12 Chamfer sizes

13 Scale for setting the Chamfer

size "hs"

Bevelling machine TruTool TKF 700

Fig. 28207

6 Description E459EN_05.DOC

2.1 Correct use

Warning

Risk of injury!

For processing and materials, only use machines which are

named in "Correct use".

The TRUMPF bevelling machine TruTool TKF 700 is an electric

hand tool used for the following applications:

•Preparation of all of the K-, V-, X- and Y-shaped welding

grooves usual for gas and electrical fusion welding with various

continuously-adjustable angles of bevel and continuously-

adjustable lengths of bevels.

•Forming of uniform, oxide-free, bright metallic welding bevel

edges in steel and aluminium.

•Machining of chromium steel and similar high-tensile materials.

•Bevelling of straight and curved edges insofar as the minimum

radius with inner curves is at least 40 mm.

•Bevelling of edges on flat and crooked workpieces, particularly

in connection with tubes when the inside diameter is at least 80

mm in size. (supporting roller, Material No. 131559).

•Bevelling of edges in both directions, whereby the bevelling

can begin and end at any give point on the sheet edge.

•Bevelling of edges on large, bulky workpieces, for which the

bevelling machine is guided as a hand-held device.

•Machining of small workpieces, for which the bevelling

machine is kept in a stationary position. A workstation is used

for this purpose (Order No. 977764).

•Bevelling of edges in normal position (carrier underneath the

machine) and in "upside-down position" (carrier above the

machine), which is particularly advantageous with the bevelling

of X- and K-welding grooves.

E459EN_05.DOC Description 7

2.2 Technical data

Angle of bevelTensile strength

30° 37.5° 45°

400 N/mm² 6 mm (0.236 in) 5.5 mm (0.216 in) 5 mm (0.196 in)

600 N/mm² 5 mm (0.196 in) 4.5 mm (0.177 in) 4 mm (0.157 in)

800 N/mm² 3.5 mm (0.138 in) 3 mm (0.118 in) 3 mm (0.118 in)

Max. chamfer size "hs"

31 34

1 Carrier

10 Rest plate

31 Nut for sheet thickness setting

34 Chamfer size setting

K Reference edge for the scale of

the setting of the chamfer size

Table 1

Fig. 12263

8 Description E459EN_05.DOC

Rest of the world USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Working speed 1.5 m/min 1.5 m/min 1.5 m/min 5 ft/min

Nominal power

consumption 1400 W 1200 W 1140 W 1200 W

Stroke rate with

idle run 725/min 620/min 620/min 620/min

Weight with

guide handle 5.4 kg 5.4 kg 5.4 kg 12 lbs

Max. sheet

thickness 15 mm 15 mm 15 mm 0.59 in

Smallest radius

with inner

cutouts

40 mm 40 mm 40 mm 1.57 in

Smallest tube

inside diameter 80 mm 80 mm 80 mm 3.14 in

Protective

insulation Class II Class II Class II Class II

Technical Data

Noise and vibration Measurement values according to

EN 50144

A-weighted sound level Typically 84 dB (A)

A-weighted acoustic power level Typically 85 dB (A)

Hand-arm vibration Typically less than or equal to

2.5 m/s²

Measured values for noise and vibration

Note

The measured values specified above may be exceeded while

working.

Table 2

Table 3

E459EN_05.DOC Tool assembly 9

3. Tool assembly

3.1 Setting the number of strokes

A reduced number of strokes improves the quality of the work

•For machining radiuses.

•For tube machining.

•For machining steel with a tensile strength > 400 N/mm²

(improved service life).

1 Setting wheel for speed

controller on motor

Speed controller

Fig. 27948

10 Tool assembly E459EN_05.DOC

3.2 Selecting the blade

2 different blades are available for machining sheets of different

tensile strengths:

Standard High-tensile blade

Blade type

Material No. 130879 130880

Tensile strength of the

material to be

machined

up to 400 N/mm² >400 N/mm²

Example Mild steel, aluminium Chromium steel

Table 4

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