Trumpf TruTool TKF 700 Bedienungsanleitung
Operator's manual
english
TruTool TKF 700 (1A1)
2 Safety E459EN_05.DOC
Table of contents
1. Safety ..................................................................................3
2. Description .........................................................................5
2.1 Correct use ..........................................................................6
2.2 Technical data .....................................................................7
3. Tool assembly....................................................................9
3.1 Setting the number of strokes..............................................9
3.2 Selecting the blade ............................................................10
3.3 Adjusting the chamfer size.................................................11
3.4 Setting the sheet thickness................................................12
3.5 Selecting the angle of bevel ..............................................13
3.6 Configuring workstation (optional) .....................................14
Mounting and aligning the machine in the
workstation....................................................................15
4. Operation..........................................................................18
4.1 Working with the TruTool TKF 700....................................19
4.2 Changing the cutting direction ...........................................20
5. Maintenance .....................................................................21
5.1 Changing the tool...............................................................22
Disassembling the blade ..............................................23
Cleaning the tool...........................................................23
Mounting the blade .......................................................23
5.2 Replacing carbon brushes.................................................23
6. Wearing parts...................................................................24
7. Original accessories........................................................25
8. Options .............................................................................25
Warranty
Replacement parts list
Addresses
E459EN_05.DOC Safety 3
1. Safety
Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
Read the Operator's Manual and the safety instructions
(Material number 125699, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
should be adhered to.
Danger
Lethal danger due to electric shock!
Remove the plug from the plug socket before undertaking any
maintenance work on the machine.
Check the plug, the cable and the machine for damage each
time before the appliance is used.
Keep the machine dry and do not operate in damp rooms.
When using the electric tool outside, connect the fault current
(FI) protective switch with a maximum breaking current of
30 mA.
Warning
Danger of injury possible due to improper handling!
When working with the machine, wear safety glasses, hearing
protection, protective gloves and work shoes.
Do not plug in the plug unless the machine has been
switched off. Pull out the mains plug after use.
Warning
Risk of injury to the hands!
Do not place your hand into the processing line.
Use both hands to hold the machine.
USA/CAN
Rest of the world
4 Safety E459EN_05.DOC
Caution
Damage to property possible due to improper handling!
The machine will be damaged or destroyed.
Do not use the power cord to carry the machine.
Always guide the electric cord away from the back of the
machine and do not pull it across sharp edges.
Arrange for start-ups and checks on manual electric tools to
be carried out by a trained specialist. Only used the original
accessories provided by TRUMPF.
Warning
Risk of injury from falling machinery!
The entire weight of the machine must be taken up after
processing of the work workpiece.
Use suspension eyelet with balancer.
E459EN_05.DOC Description 5
2. Description
6
5
4
3
2
1
12
10
13 11
9
7
8
1 Nut for sheet thickness setting
2 Rest plate
3 Blade
4 Carrier
5 Roller guide
6 Gear housing
7 On/Off switch
8 Speed controller
9 Red indicator light (LED) "Motor
overload"
10 Locking mechanism
11 Handle
12 Chamfer sizes
13 Scale for setting the Chamfer
size "hs"
Bevelling machine TruTool TKF 700
Fig. 28207
6 Description E459EN_05.DOC
2.1 Correct use
Warning
Risk of injury!
For processing and materials, only use machines which are
named in "Correct use".
The TRUMPF bevelling machine TruTool TKF 700 is an electric
hand tool used for the following applications:
•Preparation of all of the K-, V-, X- and Y-shaped welding
grooves usual for gas and electrical fusion welding with various
continuously-adjustable angles of bevel and continuously-
adjustable lengths of bevels.
•Forming of uniform, oxide-free, bright metallic welding bevel
edges in steel and aluminium.
•Machining of chromium steel and similar high-tensile materials.
•Bevelling of straight and curved edges insofar as the minimum
radius with inner curves is at least 40 mm.
•Bevelling of edges on flat and crooked workpieces, particularly
in connection with tubes when the inside diameter is at least 80
mm in size. (supporting roller, Material No. 131559).
•Bevelling of edges in both directions, whereby the bevelling
can begin and end at any give point on the sheet edge.
•Bevelling of edges on large, bulky workpieces, for which the
bevelling machine is guided as a hand-held device.
•Machining of small workpieces, for which the bevelling
machine is kept in a stationary position. A workstation is used
for this purpose (Order No. 977764).
•Bevelling of edges in normal position (carrier underneath the
machine) and in "upside-down position" (carrier above the
machine), which is particularly advantageous with the bevelling
of X- and K-welding grooves.
E459EN_05.DOC Description 7
2.2 Technical data
Angle of bevelTensile strength
30° 37.5° 45°
400 N/mm² 6 mm (0.236 in) 5.5 mm (0.216 in) 5 mm (0.196 in)
600 N/mm² 5 mm (0.196 in) 4.5 mm (0.177 in) 4 mm (0.157 in)
800 N/mm² 3.5 mm (0.138 in) 3 mm (0.118 in) 3 mm (0.118 in)
Max. chamfer size "hs"
10
31 34
K
1
1 Carrier
10 Rest plate
31 Nut for sheet thickness setting
34 Chamfer size setting
K Reference edge for the scale of
the setting of the chamfer size
Table 1
Fig. 12263
8 Description E459EN_05.DOC
Rest of the world USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Working speed 1.5 m/min 1.5 m/min 1.5 m/min 5 ft/min
Nominal power
consumption 1400 W 1200 W 1140 W 1200 W
Stroke rate with
idle run 725/min 620/min 620/min 620/min
Weight with
guide handle 5.4 kg 5.4 kg 5.4 kg 12 lbs
Max. sheet
thickness 15 mm 15 mm 15 mm 0.59 in
Smallest radius
with inner
cutouts
40 mm 40 mm 40 mm 1.57 in
Smallest tube
inside diameter 80 mm 80 mm 80 mm 3.14 in
Protective
insulation Class II Class II Class II Class II
Technical Data
Noise and vibration Measurement values according to
EN 50144
A-weighted sound level Typically 84 dB (A)
A-weighted acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically less than or equal to
2.5 m/s²
Measured values for noise and vibration
Note
The measured values specified above may be exceeded while
working.
Table 2
Table 3
E459EN_05.DOC Tool assembly 9
3. Tool assembly
3.1 Setting the number of strokes
A reduced number of strokes improves the quality of the work
•For machining radiuses.
•For tube machining.
•For machining steel with a tensile strength > 400 N/mm²
(improved service life).
6
1 Setting wheel for speed
controller on motor
Speed controller
Fig. 27948
10 Tool assembly E459EN_05.DOC
3.2 Selecting the blade
2 different blades are available for machining sheets of different
tensile strengths:
Standard High-tensile blade
Blade type
Material No. 130879 130880
Tensile strength of the
material to be
machined
up to 400 N/mm² >400 N/mm²
Example Mild steel, aluminium Chromium steel
Table 4
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