Trumpf TruTool N 200 Bedienungsanleitung

Operator's manual

TruTool N 200 (2A1)

TruTool PN 200 (2A1)

TruTool PN 201 (2A1)

Table of contents

1 Safety 3

1.1 General safety information 3

1.2 Specific safety information for nibbler 3

2 Description 5

2.1 Intended use 5

2.2 Technical data 6

2.3 Symbols 8

2.4 Noise and vibration information 9

3 Setting work 11

3.1 Select tool (TruTool Nru-

200 / TruTool PN 200 / TruTool PN 201)

4 Operation 13

4.1 Working with the TruTool Nru-

200 / TruTool PN 200 / TruTool PN 201

4.2 Changing the cutting direction 14

4.3 Nibbling with templates (TruTool N 200) 14

4.4 Producing interior cutouts 15

5 Maintenance 16

5.1 Replacing the tool 16

5.2 Changing the die, punch guide and wearing

plate (TruTool PN 200 / TruTool PN 201)

5.3 Replacing carbon brushes 19

6 Accessories and consumables 20

6.1 Ordering consumables 21

7 Appendix: Declaration of conformity, guar-

antee, replacement parts lists

2Table of contents E832en_00

1. Safety

1.1 General safety information

■Read all the safety information and instructions including

those in the brochure also supplied.

■Failure to comply with the safety information and instructions

can cause electric shock, burns and/or serious injury.

■Retain all the safety information and instructions for future

use.

Electrical voltage! Risk of fatal injury due to electric shock!

ØRemove the plug from the plug socket before undertaking

any maintenance work on the machine.

ØCheck the plug, cable and machine for damage each time

before using the machine.

ØKeep the machine dry and do not operate it in damp rooms.

ØConnect the fault current (FI) circuit breaker with a maxi-

mum breaking current of 30 mA when using the electric tool

outside.

ØOnly use original TRUMPF accessories.

ØThe connection cable may only be replaced by the manufac-

turer or an authorized dealer.

Damage to the machine due to improper handling.

ØWear safety glasses, hearing protection, protective gloves

and working shoes when working.

ØConnect the plug only when the machine is switched off.

Pull the power plug after use.

ØDo not carry the machine by the cable.

ØHave maintenance carried out by specialists.

Note

If the power cable is to be replaced, it should be procured from

the manufacturer or an authorized dealer to avoid safety haz-

ards.

1.2 Specific safety information for nibbler

Risk of injury to hands.

ØDo not reach into the processing line with your hands.

E832en_00 Safety 3

DANGER

WARNING

Risk of injury from hot and sharp chips!

Chips exit the chip ejector at high speed.

ØUse a chip bag.

Risk of injury due to improper handling!

ØMake sure the machine is always in a stable position when

operating it.

ØNever touch the tool while the machine is running.

ØAlways operate the machine away from your body.

ØDo not operate the machine above your head.

4Specific safety information for nibbler E832en_00

WARNING

2. Description

1 On/Off switch

2 Index bolt

3 Die holder

4 Fixing screws

5Die

6 Cover ring

7 Punch

8Punch guide

Fig. 66446

2.1 Intended use

Damage to the machine due to improper handling.

ØOnly use the machine for work and materials as described

under "Intended use."

The TRUMPF Nibbler TruTool N 200 is an electrically powered

hand-held device designed for the following applications:

■Slitting plate-shaped workpieces made of a punchable mate-

rial such as steel, aluminum, non-ferrous heavy metals and

plastic.

■Slitting pipes and machining corrugated sheets.

■Nibbling straight or curved exterior and interior cutouts.

■Nibbling along scribed lines or templates.

E832en_00 Description 5

WARNING

Notes

■Because of the hollow round punch, the nibbler can be rota-

ted at any position such that processing can continue in any

direction.

■The nibbling process produces cutting edges free of deforma-

tions.

The TRUMPF TruTool PN 200 resp. TruTool PN 201 profiling

nibbler is an electrically powered hand-held device for the follow-

ing applications:

■For slitting sectional sheets such as trapezoidal sheet, corru-

gated sheet, boxed sheet, offset profiled strips.

■Slitting plate-shaped workpieces made of a punchable mate-

rial such as steel, aluminum, non-ferrous heavy metals and

plastic.

■Nibbling straight or curved exterior and interior cutouts.

■For nibbling from scribed lines.

Note

The nibbling process produces cutting edges free of deforma-

tions.

2.2 Technical data

TruTool N 200 (2A1) Other countries USA

Voltage 230 V 100 V 110 V 120 V

Frequency 50 Hz 50/60 Hz 50 Hz 50/60 Hz

Permissible material thick-

ness:

steel up to 400 N/mm2

2.0 mm 2.0 mm 2.0 mm 0.08 in

Permissible material thick-

ness:

steel up to 600 N/mm2

1.5 mm 1.5 mm 1.5 mm 0.06 in

Permissible material thick-

ness:

steel up to 800 N/mm2

1.0 mm 1.0 mm 1.0 mm 0.039 in

Permissible material thick-

ness:

aluminum up to 250 N/mm2

2.5 mm 2.5 mm 2.5 mm 0.1 in

Working speed 1.7 m/min 1.4 m/min 1.6 m/min 5.6 ft/min

Nominal power consump-

tion

550 W 500 W 500 W 500 W

Idle stroke rate 2100/min 2100/min 2100/min 2100/min

Starting hole diameter 17 mm 17 mm 17 mm 0.67 in

Smallest radius for curved

cutouts

4.0 mm 4.0 mm 4.0 mm 0.16 in

Cutting track width 8.0 mm 8.0 mm 8.0 mm 0.315 in

6Technical data E832en_00

TruTool N 200 (2A1) Other countries USA

Weight 1.8 kg 1.8 kg 1.8 kg 4.0 lbs

Safety class

II / II / II / II /

Tab. 1

TruTool PN 200 (2A1)

TruTool PN 201 (2A1)

Other countries USA

Voltage 230 V 100 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz

Permissible material thick-

ness:

steel up to 400 N/mm2

2.0 mm 2.0 mm 2.0 mm 0.079 in / 14 Ga

Permissible material thick-

ness:

steel up to 600 N/mm2

1.5 mm 1.5 mm 1.5 mm 0.06 in / 16 Ga

Permissible material thick-

ness:

steel up to 800 N/mm2

1.0 mm 1.0 mm 1.0 mm 0.039 in / 20 Ga

Permissible material thick-

ness:

aluminum up to 250 N/mm2

3.0 mm 3.0 mm 3.0 mm 0.126 in / 11 Ga

Working speed

TruTool PN 200 (2A1)

TruTool PN 201 (2A1)

2.1 m/min

2.2 m/min

1.9 m/min

1.8 m/min

2.1 m/min

2.0 m/min

7.2 m/min

6.9 ft/min

Nominal power consump-

tion

550 W 500 W 500 W 500 W

Idle stroke rate 2100/min 2100/min 2100/min 2100/min

Starting hole diameter 24 mm 24 mm 24 mm 0.94 in

Radius min. 50 mm min. 50 mm min. 50 mm min. 2.0 in

Cutting track width 5.0 mm 5.0 mm 5.0 mm 0.2 in

Weight

TruTool PN 200 (2A1)

TruTool PN 201 (2A1)

1.8 kg

2.0 kg

1.8 kg

2.0 kg

1.8 kg

2.0 kg

4.0 lbs

4.4 lbs

Safety class

II / II / II / II /

Tab. 2

E832en_00 Technical data 7

TruTool PN 201 in sectional sheets Fig. 25947

TruTool PN 200 in sectional sheets Fig. 25948

2.3 Symbols

Note

The following symbols are important for reading and understand-

ing the instruction manual. The correct interpretation of the sym-

bols will help you operate the machine better and safer.

8Symbols E832en_00

Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inch Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute

Tab. 3

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

Vibration emission value may be exceeded.

ØSelect tools correctly and replace them promptly when they

show wear.

ØMaintenance may be carried out by trained specialist techni-

cians only.

ØEstablish additional safety precautions for the protection of

the operator against the effects of vibrations (e.g. keeping

hands warm, organizing the work sequences, machining with

normal feed power).

Notes

■The specified vibration emission value was measured in

accordance with a standardized testing procedure and can

be used to compare one electric tool with another.

■The specified vibration emission value can also be applied

for a provisional estimate of the vibration load.

■Times during which either the machine is switched off or run-

ning but not actually in use can considerably reduce the

vibration load during the entire working period.

■Times during which the machine works independently and

self-propelled do not have to be calculated.

E832en_00 Noise and vibration information 9

WARNING

Designation of measured value Unit Value according to

EN 60745

Vibration emission value ah (vector

sum of three directions)

m/s25.2 (TruTool N 200)

7.3 (TruTool PN 200)

5.9 (TruTool PN 201)

Uncertainty K for vibration emission

value

m/s21.5

A-class acoustic pressure level LPA

typically

dB (A) 80

A-class acoustic power level LWA

typically

dB (A) 91

Uncertainty K for noise emission

value

dB 3

Tab. 4

10 Noise and vibration information E832en_00

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