Trumpf TruTool N 700 Bedienungsanleitung

Operator's manual

english

TruTool N 700 (1A1)

Distributed By:

deskPDF Studio Trial

Table of contents

1Safety 4

1.1 General safety information 4

1.2 Specific safety information 4

2Description 6

2.1 Intended use 6

2.2 Technical data 7

2.3 Symbols 7

2.4 Noise and vibration information 8

3Setting work 10

3.1 Selecting a die 10

3.2 Selecting a punch 11

3.3 Setting the penetration depth 12

3.4 Selecting and attaching a handle 13

3.5 Rotating the motor handle 14

4Operation 15

4.1 Working with the TruTool N 700 15

4.2 Changing the cutting direction 16

4.3 Nibbling with templates 16

4.4 Making interior cutouts 17

5Maintenance 18

5.1 Replacing the tool 18

Changing the punch 19

Changing the die and punch guide 20

5.2 Regrinding the punch 20

5.3 Changing the wearing plate 21

5.4 Changing the power cable 22

5.5 Replacing carbon brushes 22

6Original accessories, wearing parts and

optional items

6.1 Ordering wearing parts and optional items 23

2Table of contents 2011-04 E528EN_06

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7Appendix: Guarantee, declaration of con-

formity, replacement parts lists

E528EN_06 2011-04 Table of contents 3

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1. Safety

1.1 General safety information

■Read all the safety information and instructions including

those in the brochure also supplied.

■Failure to comply with the safety information and instructions

can cause electric shock, burns and/or serious injury.

■Retain all the safety information and instructions for future

use.

Electrical voltage! Risk of fatal injury due to electric shock.

ØRemove the plug from the plug socket before undertaking

any maintenance work on the machine.

ØCheck the plug, cable and machine for damage each time

before using the machine.

ØKeep the machine dry and do not operate it in damp rooms.

ØConnect the fault current (FI) circuit breaker with a maximum

breaking current of 30 mA when using the electric tool out-

side.

ØOnly use original TRUMPF accessories.

Damage to the machine due to improper handling.

ØWear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

ØDo not insert the plug unless the machine is switched off.

After use, pull out the power plug.

ØDo not use the cable to carry the machine.

ØMaintenance may be carried out by trained specialist techni-

cians only.

1.2 Specific safety information

Electrical voltage! Risk of fatal injury due to electric shock.

ØAlways lay the power cable away from the back of the

device and do not pull it over sharp edges.

ØDo not perform any work that may cause the machine to

come into contact with hidden power lines or its own cable.

Contact with a live conductor can cause metallic machine

parts to become live and can lead to an electric shock.

4Safety 2011-04 E528EN_06

DANGER

WARNING

DANGER

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Risk of injury to hands.

ØDo not reach into the processing line with your hands.

ØUse both hands to hold the machine.

Risk of injury from hot and sharp chips.

Chips exit the chip ejector at high speed.

ØUse the chip box.

E528EN_06 2011-04 Specific safety information 5

WARNING

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2. Description

1 Bow-handle (mountable in 2

positions)

2 Eccentric shaft

3 Punch guide

4 Punch

5 Die

6 Chip ejector

7 Die carrier

8 Locking mechanism for die car-

rier

9 Clamping lever for fastening the

handle

10 On/off switch

11 Release inhibiter knob

Nibbler TruTool N 700 Fig. 38379

2.1 Intended use

The TRUMPF Nibbler TruTool N 700 is an electrically operated

hand-held device for:

■Cutting of plate-shaped workpieces made of a punchable

material such as steel, aluminum, nonferrous heavy metal

and plastic.

■Cutting of tubes and machining of edged sheet profiles and/

or press brake bendings e.g. for tanks, crash barriers,

troughs etc.

■Nibbling of straight or curved exterior and interior cutouts.

■Nibbling along scribed lines or templates.

6Description 2011-04 E528EN_06

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Note

The nibbling process produces cutting edges free of deforma-

tions.

2.2 Technical data

Other countries USA

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz

Max. material thickness:

Steel 400 N/mm2

7.0 mm 7.0 mm 7.0 mm 0.28 in

Max. material thickness:

Steel 600 N/mm2

5.0 mm 5.0 mm 5.0 mm 0.2 in

Max. material thickness:

Steel 800 N/mm2

3.5 mm 3.5 mm 3.5 mm 0.14 in

Max. material thickness:

Aluminum 250 N/mm2

10 mm 10 mm 10 mm 0.4 in

Working speed 1.3 m/min 1.1 m/min 1.1 m/min 3.6 ft/min

Nominal power consumption 1600 W 1340 W 1500 W 1340 W

Idle stroke rate 440/min 470/min 440/min 470/min

Weight 8.3 kg 8.3 kg 8.3 kg 15.4 lbs

Cutting track width 11 mm 11 mm 11 mm 0.472 in

Starting hole diameter for die 60 mm 60 mm 60 mm 2.95 in

Sheet profiles 90° inner bending

radius

min. 10 mm min. 10 mm min. 10 mm 0.4 in

Smallest radius for curved cut-

outs

135 mm 135 mm 135 mm 5.3 in

Distance to the template 11 mm 11 mm 11 mm 0.433 in

Protective insulation II / II / II / II /

Tab. 1

2.3 Symbols

Note

The following symbols are important for reading and understand-

ing the instruction manual. The correct interpretation of the sym-

bols will help you operate the tool better and safer.

E528EN_06 2011-04 Technical data 7

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Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inches Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

.../min Rotations per minute Revolution speed, stroke rate per minute

Tab. 2

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

Vibration emission value may be exceeded.

ØSelect tools correctly and replace them promptly when they

show wear.

ØMaintenance may be carried out by trained specialist techni-

cians only.

ØEstablish additional safety precautions for the protection of

the operator against the effects of vibrations (e.g. keeping

hands warm, organizing the work sequences, machining with

normal feed power).

Vigorous upward and downward movements (hammering)

due to unsuitable die.

Excessive tool wear and increasing loads on the machine.

ØUse dies with the greatest height possible (keep distance X,

shown in the drawing below, as small as possible).

Notes

■The specified vibration emission value was measured in

accordance with a standardized testing procedure and can

be used to compare one electric tool with another.

8Noise and vibration information 2011-04 E528EN_06

WARNING

CAUTION

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■The specified vibration emission value can also be applied

for a provisional estimate of the vibration load.

■Times during which either the machine is switched off or run-

ning but not actually in use can considerably reduce the

vibration load during the entire working period.

Designation of measured value Unit Value accord-

ing to

EN 60745

Vibration emission value ah (vector sum of

three directions)

m/s212

Uncertainty K for vibration emission value m/s22.7

A-class acoustic pressure level LPA typically dB (A) 89

A-class acoustic power level LWA typically dB (A) 100

Uncertainty K for noise emission value dB 3

Tab. 3

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3. Setting work

3.1 Selecting a die

Vigorous upward and downward movements (hammering)

due to unsuitable die.

Excessive tool wear and increasing loads on the machine.

ØUse dies with the greatest height possible (keep distance X,

shown in the drawing below, as small as possible).

1 Die (see following table)

5 Punch guide

9 Punch

W Workpiece

X Distance between sheet surface

and punch guide

Fig. 16802

Depending on the thickness, tensile strength and type of the

workpiece, one of the following types of die can be selected for

the machining process:

Material Type of die

Type of die

Mat. no.

0098723

Mat. no.

0098722

Mat. no.

0098721

Material thickness in mm for flat workpieces

Aluminum

250 N/mm2

-5 >5-7 >7-10

10 Setting work 2011-04 E528EN_06

CAUTION

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