Trumpf TruTool F 125 Bedienungsanleitung

Operator's manual

English

TruTool F 125 (1A2)

E604EN_01.DOC Contents 3

Contents

1. Safety ..................................................................................4

1.1 General safety information...................................................4

1.2 Specific safety information...................................................4

2. Description .........................................................................5

2.1 Intended use ........................................................................6

2.2 Technical data of the TruTool F 125....................................7

3. Setting work .......................................................................8

3.1 Installing the exhaust hose ..................................................8

3.2 Adjusting the hammer..........................................................9

4. Operation..........................................................................11

4.1 Operating the TruTool F 125 .............................................11

5. Maintenance .....................................................................12

5.1 Changing plastic buffers ....................................................13

5.2 Supplying with power and guaranteeing lubrication ..........14

5.3 Replacing fins ....................................................................15

5.4 Cleaning the strainer..........................................................16

5.5 Changing mufflers..............................................................16

6. Original accessories and wearing parts........................17

7. Disposal............................................................................17

Guarantee

Replacement parts list

Addresses

4 Safety E604EN_01.DOC

1. Safety

1.1 General safety information

¾Before starting-up the machine, read the operator's manual

and the safety information (order no. 0373678, red document)

in its entirety and carefully follow the instructions given.

¾Adhere to the safety regulations in accordance with DIN VDE,

CEE, AFNOR and to the specific regulations of the country of

operation.

Danger

Risk of fatal injury from electric shock.

¾When working with the machine do not touch any electrical

lines. The machine is not insulated.

Warning

Risk of injury due to improper handling.

¾Always remove the compressed-air hose from the machine

prior to maintenance work.

¾Check the compressed-air hose, connection coupling, and

machine for damage each time before using the machine.

¾Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

1.2 Specific safety information

Warning

Risk of injury due to improper handling.

¾Make sure the machine is in a stable position when operating

it.

¾Never touch the tool while the machine is running.

¾Always move the machine during work away from your body.

Caution

Damage to property due to improper handling.

Machine will be damaged or destroyed.

¾Have servicing and inspections of hand-held compressed-air

tools carried out by a qualified technician. Only use original

accessories provided by TRUMPF.

E604EN_01.DOC Description 5

2. Description

347

5 Eccentric shaft

43 Knurled nut for setting the

hammer opening

46 Knurled screw for loosening or

locking the adjustment mecha-

nism for the hammer opening

47 Hammer Up

48 Flanged plate

49 Carrier plate

50 Hammer Down

51 Lever

52 Safety lever

347 Sleeve

Seam locker TruTool F 125

Fig. 52430

6 Description E604EN_01.DOC

2.1 Intended use

Warning

Risk of injury.

¾Only use the machine for work and materials described in

"Intended use."

The TRUMPF seam locker TruTool F 125 is a compressed air

hand-held device used for the following applications:

•Closing pre-bent standing seams and angular seam on

correspondingly pre-machined workpieces, e.g. ventilation

ducts, housings, containers, etc.

•Hammering together or metal inserts for workpieces made of

rubber, textile or plastic.

Note

The lock seam can be closed on straight or curved contours.

E604EN_01.DOC Description 7

2.2 Technical data of the TruTool F 125

Other countries USA

Values Values

Max. material thickness of steel

400 N/mm² 1.25 mm 0.049 in

Max. folding thickness 5 mm 0.2 in

Max. lock seam elevation 40 mm 1.5 in

Working speed 5-6 m/min 16-19 ft/min

Nominal power consumption 600 W 600 W

Idle stroke rate 1630/min 1630 per min

Stroke rate with nominal load 1430/min 1430/min

Weight 2.6 kg 5.7 lbs

Max. operating pressure

(flow pressure) 6.2 bar 90 psi

Air consumption at 6 bar 0.8 m³/min 28.3 cubic ft/min

Connecting thread 1/4" 1/4"

Inside diameter of the compressed-

air hose 10 mm 0.4 in (3/8")

Technical data

Vibration Specifications in accordance

with EN 12096

Measured values in accordance

with EN ISO 8662-10

Vibration value at the handle a 24.1 m/s²

Uncertainty K 10.3 m/s²

Measured values were measured while cutting sheet steel

400 N/mm² with max. material thickness.

Noise emissions Designations in accordance

with EN ISO 4871

Measured values in accordance

with EN ISO 15744

A-rated sound level LWA 92 dB

A-rated acoustic power level at the

work place LPA

81 dB

The noise emission values given are the sum of the measured

values and the corresponding uncertainties. They represent an

upper value limit which can emerge during measurements.

Tab. 1

Tab. 2

Tab. 3

8 Setting work E604EN_01.DOC

3. Setting work

3.1 Installing the exhaust hose

The exhaust hose reduces noise emissions and guides the

exhaust air away from the operator.

1 Adapter

2 Teflon tape

3 Sleeve

4 Compressed-air hose

5 Hose clip

6 Exhaust hose

7 Spring ring

Exhaust hose

1. Put the exhaust hose (6) and the hose clip (5) over the

compressed-air hose (4).

2. Undo the spring ring (7) and screw the adapter (1) onto the

motor.

3. Wind Teflon tape (2) around the sleeve (3).

4. Firmly screw in the sleeve (3) in the motor.

5. Push the compressed-air hose (4) on to the sleeve (3).

6. Position the hose clip (5) and tighten.

7. Push the exhaust hose (6) on to the adapter (1).

8. Secure the exhaust hose (6) using the spring ring (7).

Fig. 52422

E604EN_01.DOC Setting work 9

3.2 Adjusting the hammer

The clearance between the upper and lower hammer must be

adjusted depending on the material thickness and/or seam

thickness.

46 43 49

47 50

43 Knurled nut

46 Knurled screw

47 Hammer Up

49 Carrier plate

50 Hammer Down

Standing seam

1. Loosen small knurled screw (46).

2. With the motor running, set the hammer opening to the desired

seam thickness using the large knurled nut (43).

3. Lock small knurled screw (46) into place.

4. Close the lock seam.

Fig. 11400

Setting the hammer for

standing seam

10 Setting work E604EN_01.DOC

46 Knurled screw

47 Hammer Up

49 Carrier plate

50 Hammer Down

Angled standing seam

1. Loosen small knurled screw (46).

2. Set maximum hammer opening with the large knurled nut (43).

3. Lock small knurled screw (46) into place.

4. Pre-seam the lock seam.

5. Loosen small knurled screw (46) again.

6. With the motor running, set the hammer opening to the desired

seam thickness using the large knurled nut (43).

7. Lock small knurled screw (46) into place.

8. Close the lock seam.

¾Minor differences in seam thickness are balanced out through

the use of a plastic buffer.

Fig. 11401

Setting the hammer for

angle seam

Plastic buffer

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