Turck BCT Series Bedienungsanleitung

Your Global Automation Partner

Operating Instructions

BCT-…

Teachable Capacitive

Sensors

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com

1 About These Instructions 5

1.1 Target groups 5

1.2 Explanation of symbols 5

1.3 Other documents 6

1.4 Feedback about these instructions 6

2 Notes on the Product 7

2.1 Product identication 7

2.2 Scope of delivery 7

2.3 Legal requirements 7

2.4 Manufacturer and service 8

3 For your safety 8

3.1 Intended use 8

3.2 Obvious misuse 8

3.3 General safety notes 8

4 Product description 9

4.1 Device overview 9

4.1.1 Indication elements 9

4.1.2 Operating elements 9

4.2 Properties and features 10

4.3 Operating principle 10

4.4 Functions and operating modes 10

4.4.1 Setting options 10

4.4.2 “Medium present” mode (Full teach) 10

4.4.3 “Medium not present” mode (Empty teach) 10

4.4.4 “Switch point between medium present and medium not present” mode

(Complete teach) 11

4.4.5 Internal voltage and temperature monitoring 11

4.5 Technical accessories 11

5 Mounting 13

6 Connection 14

6.1 Wiring diagrams 14

7 Commissioning 14

8 Operation 15

8.1 Operation in IO-Link mode – LED indication 15

9 Setting 16

9.1 Setting via the teach adapter 16

9.2 Setting by manual bridging (shorting) 17

9.3 Setting via pushbuttons 18

9.4 Setting via IO-Link 19

9.4.1 IO-Link parameters 20

9.5 Example of use: Adjust sensor for poorly detectable media 20

2016/09

BCT-... Capacitive Sensors

10 Troubleshooting 21

11 Maintenance 21

12 Repair 21

12.1 Returning devices 21

13 Decommissioning 21

14 Disposal 21

15 Technical Data 22

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com

2016/09

BCT-... Capacitive Sensors

1 About These Instructions

These instructions describe the setup, the functions and use of the device and help you to oper-

ate the product for its intended use. Read these instructions carefully prior to using the product.

Keep these instructions safe during the service life of the device. If the product is passed on,

pass on these instructions as well.

1.1 Target groups

This document is written for specially trained personnel and must be read carefully by anyone

who is charged with the mounting, commissioning, operation, maintenance, disassembly or

disposal of the device.

1.2 Explanation of symbols

The following symbols are used in these instructions:

DANGER

DANGER indicates a direct hazardous situation with the risk of death or serious injury if

it is not prevented.

WARNING

WARNING indicates a possible hazardous situation with the risk of death or serious

injury if it is not prevented.

NOTICE

NOTICE indicates a situation that may cause possible damage to property if it is not

prevented.

NOTE

NOTE indicates tips, recommendations and important information. The notes contain

information, particular operating steps that facilitate work and possibly help to avoid

additional work resulting from incorrect procedures.

➤MANDATORY ACTION

This symbol denotes actions that the user must carry out.

➥ RESULT OF ACTION

This symbol denotes the relevant results of actions and procedures.

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com

About These Instructions

1.3 Other documents

Besides this document the following material can be found on the Internet at www.turck.com:

■Data sheet of the particular device

■IODD file

■IO-Link Parameters Manual

All Turck software components and the IODD can be downloaded via the Turck

Software Manager. The Turck Software Manager can be downloaded free of charge at

www.turck.com.

1.4 Feedback about these instructions

We make every effort to ensure that these instructions are as informative and as clear as pos-

sible. If you have any suggestions for improving the design or if some information is missing in

the document, please send your suggestions to t[email protected].

2016/09

BCT-... Capacitive Sensors

2 Notes on the Product

2.1 Product identication

Teachable capacitive sensors

BCT5-S18-UP6X2T-H1151 BCT10-S30-UP6X2T-H1151

BCT5-S18-UN6X2T-H1151 BCT10-S30-UN6X2T-H1151

BCT5-S18-UP6X2-H1151 BCT10-S30-UP6X2-H1151

BCT5-S18-UN6X2-H1151 BCT10-S30-UN6X2-H1151

2.2 Scope of delivery

The scope of delivery consists of the device and two nuts for mounting.

2.3 Legal requirements

The product is subject to the following EC directive:

■2014/30/EC (EMC Directive)

The EC declaration of conformity is available for download from the Turck product database.

B C T 10 –S30 –U P 6 X2 –H1 1 5 1

B C T 10 Functional principle –

Rated operating distance

…switching distance

Sn in [mm]

Special functions

Tteachable

Functional principle

Ccapacitive

Installation

Bflush

S30 Design –

Housing

S18 cylinder, plastic,

continuous thread Ø 18 mm

S30 cylinder, plastic,

continuous thread Ø 30 mm

U P 6 X2 T Electrical version –

Teach button

T teach button

Indication

X LED

2 number of LEDs

Voltage range

610…30 VDC

Output type

N NPN output

P PNP output

Output function

U NO/NC programmable

H1 1 5 1 Electrical connection

Assignment

1standard assignment

or customized

Number of contacts

... number of contacts

Connector type

1straight

3straight, with adapter

Connector type

H1 M12 x 1 male

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com

For your safety

2.4 Manufacturer and service

Turck supports you in your projects – from the initial analysis right through to the commission-

ing of your application. The Turck product database offers you several software tools for pro-

gramming, configuring or commissioning, as well as data sheets and CAD files in many export

formats. You can access the Product Database directly via the following address:

www.turck.de/products

For further inquiries in Germany contact the Sales and Service Team on:

Sales: +49 208 4952-380

Technical: +49 208 4952-390

For overseas inquiries contact your national Turck representative.

Hans Turck GmbH & Co. KG

Witzlebenstraße 7

45472 Mülheim an der Ruhr

Germany

3 For your safety

The product is designed according to the latest state of the art technology. Residual hazards,

however, still exist.

Observe the following warnings and safety regulations in order to prevent danger to persons

and property.

Turck accepts no liability for damage caused by failure to observe these safety instructions.

3.1 Intended use

The devices are only designed for use in industrial applications.

The capacitive sensors are intended for the contactless detection of the presence of solid or liq-

uid objects. Any other use is not in accordance with the intended use; Turck accepts no liability

for any resulting damage.

3.2 Obvious misuse

The devices are not safety components and must not be used for the protection of persons or

property.

3.3 General safety notes

■The devices only meet the EMC requirements for industrial areas and are not suitable for use

in residential areas.

■The device must only be fitted, installed, operated and maintained by trained and qualified

personnel.

■Only use the device in compliance with the applicable national and international regulations,

standards and laws.

■Not all objects are detected equally well by the sensor. Before regular operation check

whether the required object is detected.

2016/09

BCT-... Capacitive Sensors

4 Product description

4.1 Device overview

The capacitive sensors have a cylindrical design with an M18 or M30 male thread. The device

front can be mounted flush with the surrounding area. All devices are provided with an M12

connector for connecting the sensor cable.

LED

Teach (T2)

Teach (T1)

24/8

87,3

M18 x 1

M12 x 1

LED

24/8

87,3

M18 x 1

M12 x 1

Fig. 1: Dimension drawings BCT5-S18-U*6X2T-H1151 (with teach button) and BCT5-S18-

U*6X2-H1151 (without teach button)

LED

Teach (T2)

Teach (T1)

36/10

87,3

M30 x 1,5

M12 x 1

LED

36/10

87,3

M30 x 1,5

M12 x 1

Fig. 2: Dimension drawings BCT10-S30-U*6X2T-H1151 (with teach button) and BCT10-S30-

U*6X2-H1151 (without teach button)

4.1.1 Indication elements

The capacitive sensors have a 2-color LED (green/yellow).

4.1.2 Operating elements

The capacitive sensors are available with and without integrated teach buttons. Refer to the

type code for the identification of the different device models.

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com

Product description

4.2 Properties and features

■Threaded barrel M18 x 1 or M30 x 1.5

■Flush mountable

■Plastic, PA12-GF30, PEI

■Setting via IO-Link, teach adapter, manual bridging or teach button

4.3 Operating principle

The sensors detect filling levels of liquids or solids - either in direct contact with the medium, or

through a non-metallic container wall. The capacitive sensors are also designed for the non-

contact and wear-free detection of both metallic (electrically conductive) and non-metallic

(electrically non-conductive) objects.

4.4 Functions and operating modes

When delivered, the device functions as a proximity switch with a rated operating distance of 5

mm (BCT5-S18- ...) or 10 mm (BCT10-S30 ...). Additional functions can be taught by the user.

4.4.1 Setting options

The devices can be set via IO-Link with FDT tools such as PACTware™ or via the PLC software.

The capacitive sensors are also provided with additional setting options:

■Setting via teach adapter (optional accessories, not included)

■Settings made via manual bridging via pin 5 to UB or pin 5 to GND

■Setting via pushbuttons (for models with teach buttons)

4.4.2 “Medium present”mode (Full teach)

In “Medium present” (Full teach) mode, the device operates with minimum sensitivity. This is

useful for applications with easy to detect media. A switch point is taught for when a medium

or an object is present in the sensing range of the sensor.

The switch threshold for the “Medium present” mode is automatically set so that a safety re-

serve is produced for the switchoff limit. The safety reserve can be set via FDT/IODD. The switch

point is below the measured capacitance. Environmental factors such as temperature devia-

tions, condensation, the formation of film or pollution have less effect on the signal in “Medium

present” mode. The switch point can be set with the “Medium present” teach button. The inter-

val between two teach operations can be set to any length as required.

4.4.3 “Medium not present”mode (Empty teach)

In “Medium not present” (Empty teach) mode the device operates at maximum sensitivity. Pos-

sible uses include applications in which pre-actuation by the environment must be prevented.

The switch point is taught when no medium or object is present in the detection range of the

sensor.

The switch threshold is automatically set for the“Medium not present”mode so that there is a

safety reserve for the switchoff limit. The safety reserve can be set via FDT/IODD. In this case, the

switch point is above the measured capacitance. Environmental factors such as temperature

deviations, condensation, the formation of film or pollution have less effect on the signal in

“Medium present” mode. The “Medium not present” teach enables the switch point to be set.

The interval between two teach operations can be set to any length as required.

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