Turner Designs TD1000C Bedienungsanleitung

TD1000C™

OIL IN WATER MONITOR

PN 101687

REV G

Table of Contents

1 INTRODUCTION 5

1.1 Symbols 5

1.2 Revision History 6

1.3 Contact Information 6

2 SPECIFICATIONS 6

3 INSTALLATION 7

3.1 Pre-Installation/Installation 7

3.2 Required Tools & Accessories 7

3.3 Monitor Location 7

3.4 Sampling Point 8

3.5 Mechanical Connections 8

3.6 Electrical Connections 8

4 START-UP 9

4.1 Start-Up Procedure 10

5 CALIBRATION 14

5.1 Cell Condition Calibration Procedure 14

5.2 Fluorescence Calibration Procedure 16

5.3 Notes on Calibrating 18

5.4 Calibration Data Screen 20

5.5 Fluorescence Calibration Screens 20

5.6 Cell Calibration Screens 21

6 PREVENTIVE MAINTENANCE 22

6.1 Re-Calibration 22

6.2 Cleaning the Flow Cell 22

6.3 Replacement Parts 23

7 RESPONSIBILITY FOR SAFE DELIVERY 23

APPENDIX A: INSTALLATION CHECKLIST 24

APPENDIX B: CONFIGURATION RECORD 26

APPENDIX C: TD1000C™ COMPONENT FUNCTIONS 27

APPENDIX D: TROUBLESHOOTING 28

D.1 Diagnostics 28

D.2 Service Assistance 30

D.3 Troubleshooting Guide 31

D.4 TD1000C™ TROUBLESHOOTING WORKSHEET 32

GENERAL INFORMATION: 33

PHYSICAL INSPECTION: 33

RECORD TD1000C™ SYSTEM VALUES 34

APPENDIX E: ALARMS 35

E.1 Alarm Delay 36

E.2 Alarm Activation 36

E.3 Multiple Alarms 36

E.4 Alarm History 36

E.5 Notes About Alarms 36

E.6 System Function Alarms Denitions 36

E.7 Measurement Function Alarm Denitions 37

APPENDIX F: SYSTEM VALUE PARAMETERS 38

APPENDIX G: SOFTWARE/KEYPAD FUNCTIONS 42

G.1 Screens 42

G.2 Keypad Functions 42

G.3 User Identication 44

G.4 Fluorescence Display 44

G.5 LCD Contrast 44

APPENDIX H:

COMPONENTS AND REPLACEMENT PARTS 45

APPENDIX I: THEORY 46

APPENDIX J: FIGURES 47

APPENDIX K: FIGURES–PVC WETTED PARTS 54

GLOSSARY 61

TD1000C™Oil in Water Monitor INTRODUCTION

PN 101687

REV G TD-1000C Oil In Water Monitor

Operation Manual 5

To ensure understanding of proper system operation, Turner Designs Hydrocarbon Instruments strongly recommends

reading this manual in full. After reading the entire manual, please review the following:

INSTALLATION: Prior to installation, completely review APPENDIX A: INSTALLATION

CHECKLIST.

START-UP: Prior to start-up, completely review 4 START-UP.

CALIBRATION: Prior to calibrating the TD1000C™, completely review 5 CALIBRATION.

TROUBLESHOOTING: Prior to calling Turner Designs Hydrocarbon Instruments for assistance,

completely review APPENDIX D: TROUBLESHOOTING.

1 INTRODUCTION

The TD1000C™ on-line oil in water monitor detects aromatic hydrocarbons in water using uorometry

in combination with a proprietary ow cell. The TD1000C™ provides process monitoring through output

signals which may be used to activate control devices to stop, divert, or dilute process streams.

This microprocessor-based uorometer consists of optical components, an on/off controller with

electrical inputs/outputs for a ow switch, a 4–20 mA output signal, two 5 VDC alarm outputs and one

120/240 VAC alarm output. The TD1000C™ is engineered to ensure reliability and pre-assembled to

simplify installation, plumbing and calibration. The monitor is designed to provide trouble-free operation

with only simple, routine maintenance.

1.1 SYMBOLS

The following symbols are used to call attention to specic types of information.

A warning to use caution! In some instances, personal injury or damage to the TD1000C™ may result

if these instructions are not followed properly.

An explanation or information of interest.

If the manual instructs the user to press a key on the instrument, the designated key will be

CAPITALIZED in boldface type enclosed by < >.

Display screen names will be in boldface type and in ALL CAPITALS.

References to appendices, tables and gures will be in boldface type and in italics.

SPECIFICATIONS TD1000C™Oil in Water Monitor

6TD-1000C Oil In Water Monitor

Operation Manual PN 101687

REV G

1.2 REVISION HISTORY

Changes to previous versions of this manual appear in the table below.

Date Revision Section/Change Description

26 Oct. 2012 G Appendix K Added content specic to

instruments constructed

with PVC wetted parts.

1.3 CONTACT INFORMATION

Turner Designs Hydrocarbon Instruments

2023 Gateway Blvd. Suite 101

Fresno, CA 93727

Tel: +1 559 253 1414

Fax: +1 559 253 1090

www.oilinwatermonitors.com

2 SPECIFICATIONS

This section lists physical, electrical, and operating specications for the TD-1000C monitor.

Physical Specications

Dimensions: 13.75 in. [349.3 mm] W x 6-11/16 in. [170 mm] D x 12.75 in. [323.9 mm] H

Weight: 13 lbs. [5.86 kg]

(10 lbs [4.54 kg] PVC)

Enclosure: Approximates NEMA 4X

Inlet/Outlet Pipe Size: 0.25 in. [6.35 mm] Female National Pipe Thread (FNPT)

Electrical Specications

Power: 90-250 VAC, 50/60 Hz, 5 A. Inrush current will not exceed 8 Aat 120 VAC and 16 Aat

240 VAC.

AC Relay: 90-250 VAC, 50/60 Hz, 5 A(fused at 3.15 A, Type “F”) powered from AC power input.

DC Output: 2 ea., 350 mA, 5 VDC

Signal Output: One 4–20 mA (isolated)

TD1000C™Oil in Water Monitor INSTALLATION

PN 101687

REV G TD-1000C Oil In Water Monitor

Operation Manual 7

Operating Limits

Water Sample Pressure: 100 psig [689.5 kPa(g)] maximum

Water Sample Flow: 0.1 L/min minimum

Sample Temperature: 160 °F [71 °C] maximum

Ambient Temperature: 39.2-120 °F [4-49 °C]

(32-120 °F [0-49 °C] PVC)

Relative Humidity

Range: 0–100 %

3 INSTALLATION

This section describes installation considerations, including location and connections.

3.1 PRE-INSTALLATION/INSTALLATION

A pre-installation/installation checklist found in Appendix A provides important guidelines and

information to aid in preparing for installation.

3.2 REQUIRED TOOLS & ACCESSORIES

• Standard plumbing and electrical tools are required for installation.

• A terminal strip screwdriver is provided for making terminal strip connections.

• Turner Designs Hydrocarbon Instruments recommends that stainless steel exible

tubing is used on the inlet and outlet connections to facilitate future maintenance

needs.

3.3 MONITOR LOCATION

The monitor should be installed in an area that allows efcient sampling yet does not exceed any

operating parameters. The following cautions are provided to prevent monitor damage.

The monitor should not be installed:

• Adjacent to known heat sources or in direct sunlight; this could cause the internal temperature

of the unit to be signicantly higher than ambient temperature and produce errors or damage the

components.

• Within 10 feet [3.05 m] of devices such as large generators or transformers, which generate a strong

electromagnetic eld—cooling water recirculating pumps are not a problem.

• In locations where the ambient temperature has the potential to drop below 39.2 °F [4 °C] (or 32 °F

[0 °C] for PVC wetted parts). Damage to the monitor can occur due to freezing.

• On vibrating walls or surfaces. Damage to critical components can occur.

INSTALLATION TD1000C™Oil in Water Monitor

8TD-1000C Oil In Water Monitor

Operation Manual PN 101687

REV G

3.4 SAMPLING POINT

It is extremely important to eliminate the potential for air entrapment in the sample line. The best way to

accomplish this is to sample from the center of the pipe or from the side of the pipe. The sample should

be taken at a point where laminar, less turbulent water conditions exist.

The sample outlet from the TD1000C™ should be piped to either an atmospheric drain with no back

pressure or a pressurized system. Atmospheric drains must have the drain pipes terminate below the

monitor. Pressurized system discharge must create sufcient pressure drops to create ow through

the instrument. Do not combine the discharge from other controllers to the TD1000C™ discharge. In

installations where this is not feasible, contact Turner Designs Hydrocarbon Instruments for assistance.

3.5 MECHANICAL CONNECTIONS

Refer to Figures 1 through 5for the location of the required mechanical connections.

• Sample inlet: 0.25 in. [6.35 mm] FNPT

• Sample outlet: 0.25 in. [6.35 mm] FNPT

• Optional vent connection: 0.25 in. [6.35 mm] compression tube tting

The outlet plumbing connections must not place stress on the 0.25 in. [6.35 mm] tube drain

connection point. Damage to the instrument may occur if plumbed incorrectly.

Pipe rises greater than 10 ft [3.05 m] should be avoided. In installations where this is not feasible,

contact Turner Designs Hydrocarbon Instruments for further assistance.

Mounting the monitor at eye level is recommended.

3.6 ELECTRICAL CONNECTIONS

Only trained personnel should make electrical connections.

Refer to Figure 7 for the “Terminal Connections”, showing the terminal strip location and conguration

of the required electrical connections for the power, alarm outputs, and 4–20 mA connections.

To access the terminal strip

1. Turn off main power to the monitor at breaker.

2. Remove the enclosure face (6 screws).

3. Remove the enclosure face carefully as the keypad ribbon cable must be removed from the

printed circuit board (PCB) to completely remove the enclosure face.

TD1000C™Oil in Water Monitor START-UP

PN 101687

REV G TD-1000C Oil In Water Monitor

Operation Manual 9

Remove the monitor enclosure face carefully. Failure to do so may result in breakage of the ribbon

cable attached to the back of the enclosure face.

The ribbon cable is indexed on the PCB to insure proper alignment upon reassembly. There are two

terminal strips within the instrument. Terminals #1–6 are for AC connections and terminals #A–K are for

input/output connections.

To connect a wire to the terminal strip

1. Turn off main power to the instrument at breaker.

2. Loosen the proper terminal screw (use screwdriver provided) and insert wire from below into

terminal.

3. Tighten screw rmly. A termination legend is provided on the backside of the enclosure door

for reference.

To disconnect a wire from the terminal strip

1. Turn off main power to the instrument at breaker.

2. Loosen the termination screw and pull the wire out of the terminal.

When nished, carefully insert the ribbon cable onto the PCB and replace enclosure face with the 6

screws.

Signal wires and power wiring should not be run in the same conduit. Failure to separate or shield

these wires will result in electrical interference.

Improper installation, use, application or unauthorized servicing of this equipment voids all

guarantees.

Turner Designs Hydrocarbon Instruments recommends installing a secondary surge arrestor, or

lightning suppressor, at the main power supply to the TD1000C™, according to the manufacturer’s

instructions.

4 START-UP

Before start-up, the following items (not supplied with the TD1000C™) should be obtained:

• De-Ionized (DI) or Distilled Water.

• 10% muriatic (hydrochloric) acid solution for cleaning scaling and iron oxide.

• Liquid detergent for cleaning hydrocarbon fouling.

If necessary, please contact your Turner Designs Hydrocarbon Instruments representative or contact

Turner Designs Hydrocarbon Instruments at +1 559 253 1414 for additional information.

START-UP TD1000C™Oil in Water Monitor

10 TD-1000C Oil In Water Monitor

Operation Manual PN 101687

REV G

4.1 START-UP PROCEDURE

A diagram of the screens is located in Appendix F.

STEP 1

Bring sample ow to and from monitor - check for leaks in plumbing.

STEP 2

Switch Main Power Switch under enclosure face to the ON position (see Figure 1).

When power is rst turned on, an ID screen will appear for a few seconds, showing the software version

and date. After 10 seconds (or press <ENT> or <HOME> for immediate access), the HOME screen will

appear. The HOME screen will display the RFU value (instruments with software 103271 REV B and

newer will display PPM as the default unit), the process water temperature and the Cell Condition %.

x.x RFU

T: xxC CELL: xxx%

Sample Home Screen

Monitors with newer rmware will read PPM instead of RFU.

If the screen is blank or dark, try adjusting the screen contrast using the UP <ñ> and DOWN <ò>

arrows.

STEP 3

During start-up, eight system values must be entered. Record all set-up values in the conguration

record located in Appendix B.

Press <ENT>. Before entering/changing the rst System Value, the monitor will prompt for the User ID.

The screen will read:

PLEASE INPUT ID:

Enter a valid USER ID (default is 0258) and the screen will display:

CURRENT: 0258

NEW:

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