Turner Designs TD-4100XD E09 Montage- und Bedienungsanleitung

PN 106169

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E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

A-1

ADDENDUM: CLEAN-IN-PLACE SYSTEM

This addendum provides the appropriate general arrangement drawings, installation specics, and

operating instructions for an E09 TD-4100XD monitor equipped with an integrated clean-in-place (CIP)

system. The functionality and general operational instructions for your monitor remain as described in

the manual, with the exceptions described in this addendum.

In some cases the arrangement and appearance of your CIP-equipped monitor do not match the

graphic images shown in the manual. If you have questions regarding installation, connections, settings,

procedures, or the general appearance of your monitor, contact a service representative at Turner

Designs Hydrocarbon Instruments:

Tel: + 1 559 253 1414, Fax: + 1 559 253 1090, or

Email: [email protected]

A.1 INSTALLING THE CLEAN-IN-PLACE SYSTEM

The following installation steps include references to Figure A.1.1.

1. Install the valve and pipe combo (1) into

the sample pump discharge port as shown.

Remove the exible hose if required.

2. Install the CIP return port (2) as shown.

Make sure that the union half axis is parallel

to the sample pump discharge port axis.

3. If not yet installed, install the CIP return

port (3) into the 3/4” FNPT tank tting. This

section shall be vertical to the ground. For

best results, install prior to the CIP main

body.

Addendum: Clean-In-Place System E09 TD-4100XD

A-2 E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

PN 106169

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4. Install the CIP return port (4) by joining the

upper and lower union joints together. Make

sure the joints are properly tightened.

5. Install the #10-32 fasteners, attaching the

ball valve to the electric actuator.

6. Install the 3/4” NPT CPVC ball valve actuator

(6) to the CIP frame as shown. Hand tighten

the 1/4-20 fasteners and then install the #10-

32 fasteners, attaching the ball valve to the

electric actuator.

7. Install the oat valve switch into the 1-1/2”

FNPT tank tting.

a. Remove the tank cover.

b. Reach into the tank and remove the tank

adapter nut by turning clockwise.

c. Remove the tank adapter and bushing

assembly from the outside of the tank.

d. Slide the tank adapter and bushing

assembly over the oat arm and tighten

onto the oat valve body.

e. Gently rotate the oat arm and oat

valve body through the tank opening.

f. Reach into the tank and slide the tank

adapter nut over the oat arm. Tighten

the nut onto the tank adapter threads

with a counter-clockwise motion.

NOTE: When mounting the switch, the arrow on

the side of the switch must point up. The conduit

port must point down.

E09 TD-4100XD Addendum: Clean-In-Place System

PN 106169

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E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

A-3

Figure A.1.1 Monitor showing CIP installation points

Addendum: Clean-In-Place System E09 TD-4100XD

A-4 E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

PN 106169

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The nished CIP system showing the parts requiring

assembly.

Piece 3

Piece 4

Piece 5

Piece 2

Piece 1

Piece 6

A.1.1 DESIGN INFORMATION

• Power to the pump and valve actuators is supplied by the input mains at 115 VAC.

• The CIP pump can be set for 115 VAC or 230 VAC but must be set at 115 VAC for use with this

monitor.

• Maximum working pressure of cleaning solution pump: 75 psig [517 kPa(g)].

• Cleaning solution maximum pumping capacity: about 18 U.S. gal/min [68 L/min] .

The automatic cleaning system automates all sample valves associated with the monitor. The valves

are directed to avoid cross contamination of uids during the cleaning process. During power failures,

valves will remain in their last state. During start-up after a power failure, the valves will be directed to

the process. During stabilization periods, the valves are directed to the outlet.

WARNING: Although the CIP system pump is dual voltage, it must be wired for 115 VAC operation

with this monitor.

CAUTION: Repair or replace worn or damaged parts immediately. Do not alter or modify the

cleaning solution pump.

CAUTION: Do not block or restrict the cleaning solution tank vent, which is located in the center of

the tank cover. This vent must remain open to atmosphere.

CAUTION: The cleaning solution must be compatible with the process downstream of the monitor

since a portion of the cleaning solution may be directed into the monitor’s drain line when the

cleaning cycle is nished.

E09 TD-4100XD Addendum: Clean-In-Place System

PN 106169

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E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

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A.1.2 MAKING PIPING CONNECTIONS

The cleaning solution pump and system is partially plumbed at the factory. Some assembly is required,

as detailed in Section A.1 Installing the Clean-In-Place System. To periodically drain the tank, Turner

Designs Hydrocarbon Instruments recommends installing a T-valve with hose bib at the CIP outlet

shown below and on page 1 of Section A.5 Clean-In-Place General Arrangement Drawings.

Rear view of monitor showing CIP system pump with

front panel removed.

CIP pump outlet. 1/2 in. MNPT. Install optional T-valve

and hose bib here for draining the CIP tank easily.

Right view of monitor showing CIP system outlet and

monitor sample return.

CIP pump outlet

Sample return (to process). 1 in. FPT.

Addendum: Clean-In-Place System E09 TD-4100XD

A-6 E09 TD-4100XD Oil In Water Monitor

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The CIP inlet valve actuator shown in a remote

installation. The 1/2 in. CPVC ball valve switches inlet

from sample stream to CIP system tank.

Turner Designs Hydrocarbon instruments strongly

recommends installing a vacuum breaker, such as the

Plast-O-Matic VBM050V-CP, near the valve outlet.

A pressure regulator is shipped with the monitor and

should be installed on the sample water inlet pipe,

before the actuator.

Note the 3° slope in the outlet piping to the monitor.

Vacuum breaker

Valve outlet pipe

Sample water inlet pipe

Cleaning solution inlet pipe

The monitor sample supply connection is described in Section 2.3.2.2 Installation – Piping Connection.

The monitor sample return connection is described in Section 2.3.1.2 Installation – Piping Connection.

A.1.3 MAKING ELECTRICAL CONNECTIONS

WARNING: Electrical connections should be made only by trained service personnel or certied

electrician, and should only be completed in accordance with site isolation, safe work practices,

and appropriate electrical codes.

The information in this section replaces the relay assignments described in Section 5.7 Conguring

Alarms and Relays.

The following image shows the monitor terminal blocks, located inside the enclosure door on the access

panel.

Figure A.1.3.1 Monitor access panel and terminal blocks

E09 TD-4100XD Addendum: Clean-In-Place System

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E09 TD-4100XD Oil In Water Monitor

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Make connections at terminal blocks

as shown. See the key on page 7 of

Section A.6 E09 TD-4100XD General

Arrangement Drawings for relay

assignments and letter and number

designations.

The fuses immediately above the terminal

blocks are 6.3 A fast acting, with the

exception of the power (PWR) and CIP

pump (I), which use 5 A slow blow fuses.

The actuated valves are wired as follows:

1. Black (normally closed)

2. Red (normally open)

3. White (neutral)

4. Green (frame ground)

The main power terminal (PWR) is wired

as follows:

1. Black (hot)

2. White (neutral)

3. Green (ground)

The CIP pump terminal block (I) is wired

as follows:

2. Black (normally open)

3. White (neutral)

4. Green (ground)

Inlet valve actuator shown with cover

removed. Make wiring connections as

shown. Connect to the monitor, using

glands and cabling appropriate for your

hazardous area requirements.

Green (ground)

Red (normally open)

Black (normally closed)

White (neutral)

Addendum: Clean-In-Place System E09 TD-4100XD

A-8 E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

PN 106169

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Bubble trap valve actuator shown with the

cover removed.

The bubble trap valve and outlet valve

must be wired as shown here. Connect

to the monitor, using glands and cabling

appropriate for your hazardous area

requirements.

Green (ground)

White (neutral)

Black (normally closed)

Red (normally open)

CIP system pump shown in shipping

crate, front panel removed. To make

electrical connections at the CIP pump:

1. Remove the four bolts connecting the

pump to the stainless steel panel.

2. Unfasten the pump from the tank by

loosening the O-ring.

3. Remove the cap at the bottom right

side of the pump to access the wiring.

4. Connect to the monitor, using glands

and cabling appropriate for your

hazardous area requirements.

5. Reverse these steps to return the

pump to its mounted position.

Internal switch housing view

After the CIP tank oat switch is installed,

as described in Step 7 of Section A.1

Installing the Clean-In-Place System,

make electrical connections from the

switch to the pump and to the monitor

terminal blocks (I). Use glands and

cabling appropriate for your hazardous

area requirements.

The black, white, and green wires must

be connected as follows: the green leads

can be connected together with a wire nut;

the white leads can also be connected

together with a wire nut; one black lead

should be connected to the normally open

terminal and the other to the common

terminal.

NOTE: When mounting the switch, the

arrow on the side of the switch must point

up. The conduit port must point down.

E09 TD-4100XD Addendum: Clean-In-Place System

PN 106169

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E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

A-9

A.2 OPERATING THE CLEAN-IN-PLACE SYSTEM

Prior to operating the clean-in-place system:

1. Remove the cleaning solution tank cover.

2. Fill the tank with cleaning solution to a minimum of 5 U.S. gal [19 L]. The volume of the tank is

10 U.S. gal [38 L]. The cleaning solution will depend upon what is likely to cause the fouling.

Your water treatment chemical supplier should be able to help you with a recommended

cleaning solution based upon your site-specic situation. Make sure the cleaning solution is

compatible with the materials of the CIP system and monitor, including 316 stainless steel and

CPVC.

3. Replace the cleaning solution tank cover.

4. Make sure that power is provided to the monitor.

5. You must congure the cleaning system operation on the E09 monitor, as described in the

following procedure.

The following procedures supplement the one described in Section 9.6.1.1 Online Cleaning, which is

specic to the ow cell rather than the entire sample system.

NOTE: Determining the appropriate durations for your cleaning settings will depend on the location

of the actuated CIP inlet valve. The following recommended settings were determined with a test

conguration that used 50 ft of 1/2 in. piping (25 ft inlet, 25 ft outlet). The piping was installed at a

3° slope. See Section A.5 Clean-In-Place General Arrangement Drawings.

To congure the automatic cleaning cycle

At the Home screen, press “Setup” on the keypad.

Press “3” to access the cleaning system settings.

Enter the user access code (8520) when prompted.

You can choose whether you want the monitor to go

into automatic cleaning on a regular timer. If you select

cleaning on a timer, the cleaning will occur starting on a

specic programmed date and time.

To select cleaning on a timer, press “1” to check the box.

Pressing “1” again will uncheck the box.

You must also program the starting date and time (press

“3”).

Addendum: Clean-In-Place System E09 TD-4100XD

A-10 E09 TD-4100XD Oil In Water Monitor

Clean-In-Place Addendum

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Select “1” to set the starting date (must be a current or

future date).

Select “2” to set the starting time (must be a future time).

You must also set the cleaning frequency. Return to the

Cell Cleaning screen, and press “4.” You must set the

interval of the cleaning as well as the units. Use the “→”

key to change the units.

Finally, you must set the cleaning sequence. This is done

by pressing “5” at the Cell Cleaning screen.

Press “1” to set the duration for keeping the inlet valve

closed. Use the keypad to enter a value in seconds.

All settings for the cleaning cycle are entered in seconds.

Press “2” through “5” to enter duration values for the

corresponding steps in the cleaning cycle.

Always allow more time for draining the system than

cycling the cleaning solution.

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