Tuttnauer 1730E Handbuch

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OPERATION

MAINTENANCE

MANUAL

E-Type Electronic Table -Top Autoclaves

models 1730, 2340, 2540, 3140, 3850,3870

E, EK, EA & EKA

Cat. No. MAN205-0001 Rev. E



Tuttnauer Europe b.v., P.O. Box 7191, 4800GD Breda, The Netherlands.



+ 31/76-5423510



Tuttnauer USA Co. 25 Power Drive Hauppauge, NY, 11788, USA



(800) 624 5836, (631) 737 4850,



Fax: (631) 737 07 20

Email: [email protected]

TABLE OF CONTENTS

PARAGRAPH PAGE NO.

1GENERAL.............................................................................................................4

1.1 Incoming Inspection ................................................................................4

1.2 Warranty...................................................................................................4

1.3 Warranty Statement .................................................................................4

2TECHNICAL DATA.............................................................................................6

2.1 Introduction..............................................................................................6

2.2 Stand – by heating mode..........................................................................6

2.3 Operating Conditions...............................................................................7

2.4 Utilities......................................................................................................7

2.5 Environment Emission Information .......................................................7

2.6 Electrical Data: ........................................................................................7

2.7 Specifications ...........................................................................................8

2.8 Technical Specifications (for E, EK, EA, EKA models) ........................9

2.9 Construction ...........................................................................................10

2.10 Directives and Standards .......................................................................10

2.11 Water quality ..........................................................................................11

2.12 Symbol Description ................................................................................12

3STERILIZATION PROGRAMS ........................................................................15

3.1 Program 1 (134ºC with no drying) .......................................................15

3.2 Program 2 (121ºC with no drying) .......................................................16

3.3 Program 3 (134ºC with drying) ............................................................17

3.4 Program 4 (121ºC with drying) ............................................................18

3.5 Program 5 (121ºC with slow exhaust)..................................................19

4KEYBOARD (keys and display) .........................................................................20

4.1 Description and Functions of the Front Panel Keyboard....................21

4.2 Description of the Operational Messages .............................................24

4.3 Description of Displayed Error Messages and Safety Measures .........26

5PRINTER ............................................................................................................28

5.1 Printer Operation ...................................................................................28

5.2 Printer Handling....................................................................................30

6INSTALLATION PLACING AND LEVELING INSTRUCTIONS .................31

6.1 leveling....................................................................................................31

6.2 Water quantity for a cycle......................................................................32

6.3 Lifting and carrying...............................................................................32

6.4 Loading and unloading the Device .......................................................32

6.5 Filling the Water Reservoir ...................................................................33

7PREPARATION BEFORE STERILIZATION .................................................34

8OPERATING INSTRUCTIONS ........................................................................38

TABLE OF CONTENTS (Cont.)

PARAGRAPH PAGE NO.

9MAINTENANCE INSTRUCTIONS..................................................................40

9.1 Preventive and Scheduled Maintenance ...............................................40

9.2 Draining the Reservoir...........................................................................41

9.3 Cleaning Air Jet .....................................................................................42

9.4 Replacing the Door Gasket ....................................................................43

9.5 Replacing the Air Filter (models EA, EKA) .........................................44

9.6 Cleaning water outlet strainer ...............................................................45

9.7 Replacing the Cartridge Fuse................................................................46

9.8 Checking the Safety Valve .....................................................................47

9.9 Door Safety System ................................................................................48

9.10 Cleaning Table Top Autoclaves with Chamber Brite™.......................49

10 TROUBLESHOOTING ..................................................................................51

11 ACSSESORIES LIST .....................................................................................57

12 SPARE PARTS LIST......................................................................................57

TABLE OF CONTENT (Cont.)

DRAWINGS PAGE NO.

Front View...................................................................................................................13

Rear View ....................................................................................................................14

Front Panel Keyboard.................................................................................................20

Pouch Rack .................................................................................................................54

Tray..............................................................................................................................55

Tray handle CMT240-0001 ........................................................................................55

Tray holder ..................................................................................................................56

Alternative tray holder ................................................................................................56

1GENERAL

Read the Operating Instructions carefully, before beginning any operation

on the autoclave!

1.1 Incoming Inspection

The autoclave should be unpacked and inspected for mechanical

damage upon receipt. Observe packing method and retain packing

materials until the unit has been inspected. Mechanical inspection

involves checking for signs of physical damage such as: scratched

panel surfaces, broken knobs, etc.

If damage is apparent, contact your dealer or point of purchase, so that

they may notify the manufacturer and file a claim with the appropriate

carrier.

All Tuttnauer products are carefully inspected prior to shipment and

all reasonable precautions are taken in preparing them for shipment to

assure safe arrival at their destination.

1.2 Warranty

We certify that this instrument is guaranteed to be free from defects in

material and workmanship for one year against faulty components and

assembly with the exception of glassware, lamps and heaters.

The warranty does not include and does not replace routine

treatment and preventive maintenance to be performed according

to instructions in paragraph 9.1 (Preventive and Scheduled

Maintenance).

Our obligation is limited to replacing the instrument or parts, after our

examination, if within one year after the date of shipment they prove to

be defective. This warranty does not apply to any instrument that has

been subjected to misuse, neglect, accident or improper installation or

application, nor shall it extend to autoclaves that have been repaired or

altered by an un-authorized person.

The Autoclave should not be used in a manner not described in this

manual!

1.3 Warranty Statement

The warranty registration must be completed and returned to our

service departments; within fourteen (14) days of purchase or the

warranty will be void.

Our Technical Service Depts can be reached at:

Tuttnauer Europe b.v., Paardeweide 36, P.C. Box 7191,

4800GDBreda, Netherlands. +31/76-5423510, Fax: +31/76-

5423540, E-mail: [email protected]

Tuttnauer USA Co. 25 Power Drive Hauppauge, NY, 11788, USA

(800) 624 5836, (631) 737 4850, Fax: (631) 737 07 20

Email: [email protected]

Rudolf Gunz & Co. PTY LTD:

Service Department, 26-34 Dunning Avenue, Ros, 2018, Sydney,

Australia.

Service Department, Locked bag 690, Beaconsfield, NSW 2014,

Australia.

+61-2-99356600 Fax: +61-2-99356650

Note:

If there is any difficulty with this instrument, and the solution is not

covered in this manual, contact our representative or us first. Do not

attempt to service this instrument yourself. Describe the difficulty as

clearly as possible so we may be able to diagnose the problem and

provide a prompt solution.

If the autoclave is equipped with a printer, send along a copy of the last

printout for our inspection. If replacement parts are needed, stipulate

the model and serial number of the machine.

No autoclaves will be accepted for repair without proper authorization

from us. All transportation charges must be paid both ways by the

owner. This warranty will be void if the unit is not purchased from an

authorized full service Tuttnauer dealer.

2TECHNICAL DATA

2.1 Introduction

This E-Type table-top autoclave is designed for the sterilization of

medical and surgical solid instruments in dental, medical and

veterinary clinics, first aid rooms, laboratories etc.

Types E and EK are intended to sterilize non wrapped solid products.

Types EA and EKA are intended for sterilization of non-wrapped and

wrapped solid products.

The autoclave models E, EK, EA and EKA are electrically - heated

sterilizers of different dimensions, using steam as the sterilizing agent.

A computerized control unit ensuring a fully automatic sterilization

cycle and precise control and monitoring of physical parameters and a

clear documentation of the sterilization cycle controls the autoclave.

Five automatic programs are available, according to the material to be

sterilized. All sizes (except 1730) have a model that includes a drying

stage (EA and EKA). The difference between EK and EKA is the air

compressor that, during the drying stage, pushes filtered air (0.2µm.)

through the chamber to pull out the humidity, the dry operation is

performed with the door closed.

On all models (except 1730), a water pump is installed between the

water reservoir and the chamber. This pump intensifies the water flow

into the chamber. Entry of water may be accompanied by a noise for

approximately 30 seconds. This is normal noise generated by regular

operation of the pump.

The control system provides adequate protection, to ensure the safety

of personnel and reliable operation with a minimum of shut down time.

All models (except 1730) are equipped with a pressure gauge that is

used as a guide only. Should there be a power failure during the

operation of the autoclave, the pressure gauge indicates to the operator

that there is pressure in the chamber. The accuracy is ±1.6%.

On all models (except 1730), a printer is an optional addition to the

autoclave. The printer prints the preset and actual parameters of the

cycle (temperature, time and pressure/vacuum).

This manual is intended for the user and gives the user a general

understanding of the instrument and the best ways to operate and take

care of it in order to obtain optimum effective results.

After reading this manual, operating the autoclave will be easy.

However since this instrument is built with high technology sensitive

components, no attempt should be made by the user or any other

unauthorized person to repair or recalibrate it.

Only technical personnel having proper qualifications and holding

technical documentation (including a technician manual) and

adequate information are authorized to service the apparatus.

2.2 Stand – by heating mode

The autoclave provides an option of heating the chamber in stand-by

mode between cycles with a very low power in order to reduce total

cycle time (1.6% of the total power only). The autoclave turns off

automatically if the interval between the sterilization cycles is more

than 2 hours. The stand-by feature is activated, as default, on cycles 1,

2, 3, 4 and not activated on cycle 5.

The company – qualified technician can cancel this feature on EK or

EKA models, or activate it on E and EA models, according to customer

requirements.

2.3 Operating Conditions

This device is for indoor use only!

The sterilizer should be loaded only with autoclavable material!

The environment shall not exceed an ambient temperature of 40ºC and

a relative humidity of 85% respectively.

Caution!

Waste water should be brought into the public net in

accordance with the local rules or requirements i.e.

ONLY NON-HAZARDOUS LIQUIDS SHALL BE DISPOSED

IN PUBLIC SEWAGE!

2.4 Utilities

Utility Unit Value

V-A 1ph, 230/240V – 16A, 50 Hz

Power supply (as appropriate)

V-A 1ph, 120V – 16A, 60 Hz

Attention:

The electrical net must be protected with a current leakage safety

relay.

The electrical network must comply with local rules or

regulations.

2.5 Environment Emission Information

1. The peak sound level generated by the autoclave is less than 70

dBA with background noise of 60 dBa.

2. The total heat per hour transmitted by the autoclave is < 100 Wh

for all models.

2.6 Electrical Data:

1730 2340 2540 3140 3850 3870

E EK E, EA EK,

EKA E, EA EK,

EKA E, EA E, EA E, EA

Ampere (A)

at 230/240V 4.6 5.9 6 9.6 6 9.6 10.4 10.4 13

Ampere (A)

at 120V 8.8 11.2 11.7 11.7 20.0 

Watts (W) 1050 1350 1400 2200 1400 2200 2400 2400 3000

Frequency 50 / 60 Hz

Protection against electrical shock Class I (IEC 60601-1)

2.7 Specifications

Overall Dimensions

1730 2340 2540 3140 3850 3870

Model

Dimensions mm in mm in mm in mm in mm in mm in

A 440 17.4 510 20.0 510 20.0 590 23.2 660 26.0 660 26.0

B 305 12.0 365 14.4 365 14.4 450 17.7 525 20.7 525 20.7

Overall

Dimensions

C 455 17.9 545 21.5 545 21.5 566 21.9 695 27.5 875 34.5

D 750 29.5 900 35.8 900 35.8 990 39.0

1155 45.5 1335 53.0

Maximum

dimensions

(door open) E 560 22.0 655 25.8 655 25.8 755 29.7 815 32.0 815 32.0

F 350 13.8 415 16.4 415 16.4 488 19.2 450 2.0 450 2.0

F1 339 13.4 422 16.6 422 16.6 371 14.6 564 22.2 564 22.2

G 50 2.0 50 2.0 50 2.0 50 2.0 50 2.0 50 2.0

Distance between

supporting legs

F1 - front legs

F - rear legs

H 315 12.4 400 15.8 400 15.8 400 15.8 555 2.0 725 2.0

Chamber diameter 170 6.7 230 9.1 254 10.0 312 12.3 384 15.1 384 15.1

Depth 340 13.4 470 18.5 475 18.7 475 15.4 580 22.8 760 29.9

Reservoir volume 3.0

lit.

0.8

gal

3.0

lit.

0.8

gal

3.0

lit.

0.8

gal

3.0

lit.

0.8

gal

6.0

lit.

1.6

gal

6.0

lit.

1.6

gal

Minimum water

vol. in Reservoir

0.8

lit.

0.21

gal

0.8

lit.

0.21

gal

0.8

lit.

0.21

gal

0.8

lit.

0.21

gal

2.0

lit.

0.53

gal

2.0

lit.

0.53

gal

Max. Allowable

Working Pressure

(MAWP)

2.76 bar (40 psi)

Load No. counter Counting from 0 to 3000 and nullifies.

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