Tyco Electronics AMP 91907 Bedienungsanleitung

Instruction Sheet

SDE Crimping Die Assemblies 91902–1,

91907–[ ], 91908–1, 91909–1, 91910–[ ], 408–8580

2004 Tyco Electronics Corporation, Harrisburg, PA

AllInternationalRightsReserved

AMP and Tyco are trademarks. *Trademark

Other products, logos, and company names used are the property of their respective owners. LOC B

1 of 4

TOOLINGASSISTANCECENTER1–800–722–1111

FAX/PRODUCT INFO1–800–522–6752

For Regional Customer Service, visit our website at

www.tycoelectronics.com

This controlled document is subject to change.

For latest revision, call the FAX/PRODUCT INFO number.

06 APR 04 Rev A

and 1424050–1

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended–use, production operations is available.

Figure 1

Indenter

Die

Anvil

Die

Ferrule

Crimping

Chambers

CenterContact

Crimping

Chamber

Typical

CrimpingDie

Assembly

1. INTRODUCTION

SDE (Four–Piece) Crimping Die Assemblies are

designed to crimp a variety of connectors when used

in PRO–CRIMPER* II Frame Assembly 354940–1.

Refer to Figure 5 for a list of connectors and their

associated dies.

Catalog 1307191 provides a guide for cable–

to–connector selection. For connectors not

referenced in the catalog, contact Tyco Electronics

Product Engineering for recommendations.

Refer to instruction sheet 408–9930 for information

concerning PRO–CRIMPER II Hand Tool Frame

354940–1.

Dimensions in this document are in metric units

[with U.S. customary units in brackets]. Figures

are for reference only and are not drawn to scale.

Reasons for revision are provided in Section 9,

REVISION SUMMARY.

2. DESCRIPTION

Each four–piece crimping die assembly consists of

two indenter dies and two anvil dies, which when

closed form two or three crimping chambers. The

larger crimping chambers crimp the ferrule of the

connector onto the coaxial cable. The smaller

crimping chamber crimps the center contact onto the

center conductor of the coaxial cable. Each die is held

in the PRO–CRIMPER II hand tool jaws by a single

screw.

3. DIE INSTALLATION (Figure 1)

1. Close the tool handles until the ratchet releases,

(hand tool only) then allow the tool handles to open

fully.

2. Install anvil die in the movable jaw of the tool

frame. Align the die with the retaining screw hole,

then secure die with the die–retaining screw. Do

NOT fully tighten.

3. Install indenter die in the stationary jaw of the

tool frame. Slowly close the tool handles, allowing

the dies to align themselves.

Once the anvil has entered the indenter, place

a copper bus bar (1.57 + 0.05 [.062 + .002]

diameter) into the center contact crimping

chamber of the die assembly.

4. Close the tool handles completely.

5. Securely tighten both screws with the

appropriate screwdriver.

4. CRIMPING PROCEDURE

Select the appropriate cable size and connector. The

wire size and insulation diameter must be within the

specified range for the connector.

This tool is provided with a crimp height

adjustment feature.Initially, the crimp height

should be verified. Refer to Section 5, CRIMP

HEIGHTADJUSTMENT, to verify crimp height

before using the tool.

For detailed information on cable strip lengths and

proper assembly of the connector, refer to the

instructions packaged with the connector. Make sure

that the connector’s ferrule has been placed onto the

cable, and that the cable’s braided shield is flared

away from the cable. Then proceed as follows:

4.1. Crimping the Center Contact (Figure 2)

1. Close the tool handles until the dies are partially

closed.

2. Assemble the center contact onto the cable

center conductor and place the center contact in

the smallest crimping chamber of the anvil die.

Make sure the flange on the end of the center

contact butts against the die.

NOTE

408–8580

SDE Crimping Die Assemblies

Rev A2 of 4

Figure 2

Anvil Die

Flange on End of

CenterContact

Butts Against Die

Stripped

Cable

Crimping the

Center Contact Plug

Contact

Crimping

Die

Flangeon

End of Contact

Flangeon

End of Contact

Crimping

Die

Jack

Contact

Cross–SectionalView

3. Holding the cable in place, close the tool

handles until the ratchet releases.

4. Allow the tool handles to open fully and remove

the crimped center contact from the dies.

4.2. Crimping the Ferrule (Figure 3)

1. Insert the crimped center contact into the

connector body until the cable dielectric butts

against the dielectric inside the connector body or

until the center contact is securely positioned

within the connector. Make sure that the braided

shield is over the support sleeve of the connector

body and that no strands from the shield enter the

connector body.

2. Slide the ferrule up over the braided shield and

onto the connector until the ferrule butts against

the shoulder on the connector body.

3. Place the ferrule in the appropriate crimping

chamber of the anvil die so that the shoulder on

the connector body butts against the edge of the

die.

Refer to the instruction sheet packaged with the

connectorto determine theappropriate crimping

chamber for the ferrule.

4. While holding the assembly together, begin to

close the tool handles. Keep holding the assembly

until the dies have closed enough to clamp the

assembly in place.

Make sure that both sides of the ferrule are

started evenly into the crimping chamber. Do

NOT attempt to crimp an improperly positioned

ferrule.

5. Carefully close the tool handles until the ratchet

releases.

6. Allow the tool handles to open fully and remove

the crimped connector from the dies.

Figure 3

Ferrule in

Crimping

Chamber on

Anvil Die

Shoulder on

ConnectorBody

ButtsAgainst

Edge of Die

Crimping the Ferrule

Note: Typical Crimping Dies Shown.

NOTE

CAUTION

408–8580

SDE Crimping Die Assemblies

3of 4Rev A

5. CRIMP HEIGHT ADJUSTMENT (Figure 4)

The tool frame assembly ratchet mechanism features

an adjustment wheel with numbered settings. If the

crimp height is not acceptable, adjust the ratchet as

follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the opposite side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher–numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower–numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the crimp height is acceptable, secure the

lockscrew. If the dimension is unacceptable,

remove lockscrew and continue to adjust the

ratchet, and again measure a sample crimp.

Damaged product should not be used. If

damaged product is evident, it should be cut from

the wire and replaced with new product.

6. MAINTENANCE AND INSPECTION

6.1. Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint–free

cloth. Do NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die–retaining screws

are properly secured.

3. When the dies are not in use, store them in a

clean, dry area.

4. Store the tool with the tool handles closed to

prevent objects from becoming lodged within the

jaws.

6.2. Inspection

1. Remove all lubrication and accumulated film

from the dies by immersing the dies in a suitable

commercial degreaser.

2. Make certain that all die–retaining screws and

die components are properly secured.

3. Inspect the crimping surfaces for flattened,

chipped, worn, or cracked areas. If damage is

evident, the dies must be replaced. Refer to

Section 7, REPLACEMENT.

Figure 4

ScrewDriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

6.3. Measuring the Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly. Figure 5 provides information on

die opening sizes.

7. REPLACEMENT

These crimping die assemblies are inspected before

shipment. It is recommended that the dies be

inspected immediately upon arrival at your facility to

ensure that the dies have not been damaged during

shipment.

Order replacements through your local Tyco

Electronics Representative, or call 1–800–526–5142,

or send a facsimile of your purchase order to

1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

8. REVISION SUMMARY

Per EC 0990–0400–04:

Update document to corporate requirements

Added new part number 91907–2 to document

Added new lockscrew to artwork in Figures 2,

3, and 4

CAUTION

408–8580

SDE Crimping Die Assemblies

Rev A4 of 4

58 59 RG174–188

COMM BNC

1424050–1

0.05 [.002]

0.10

[.004]

0.10

[.004] RG–141

RG–58

N PLUG

91902–1

0.03

[.001] B

0.10

[.004]

0.08

[.003]

TRIAXIAL CONN

ARINC 8

91907–[ ]

0.05 [.002]

0.03

[.001]

0.05

[.002]

50–Ohm INSULCRIMP BRAID CRIMP

91910–[]

A Typ.

0.05

[.002]

0.05

[.002]

SMACONN

91908–1

0.10

[.004]

0.03

[.001]

0.10

[.004]

0.08

[.003]

0.08[.003]

1.29 5.69

RG 108

TWIN

BNC

91909–1

A Typ.

0.10

[.004]

0.10

[.004]

MB R

PRO T R PT O

DIE CLOSURE DIMENSIONS

PRT

PRO

DUC

DESC

NA B C D E

1424050–1 50–Ohm BNC Connectors 1.12 [.044] 1.27 [.050] 2.64 [.104] 4.32 [.170] ––

91907–[ ] ARINC Size 8 Triaxial Contact 1.24 [.049] 3.78 [.149] 6.07 [.239] –– ––

91908–1 SMA Series 50–Ohm RF Connectors 1.27 [.050] 2.44 [.096] 4.72 [.186] 5.54 [.218] 2.82 [.111]

91902–1 50–Ohm C, HN, N, and TNC

COAXICON Connectors 1.93 [.076] 4.98 [.196] 5.56 [.219] –– ––

91910–[ ] 50–Ohm BNC COAXICON Connectors 1.219 / 1.283

[.048 / .051] 2.90 [.114] 3.61 [.142] –– ––

91910–2 50–Ohm BNC COAXICON Connectors 1.219 / 1.283

[.048 / .051] 2.34 [.092] 2.77 [.109] –– ––

91909–1 50–Ohm C, HN, N, and TNC

COAXICON Connectors 1.321 / 1.257

[.052 / .050] 5.69 [.224] 7.16 [.282] –– ––

Figure 5

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