Tyco Electronics AMP CERTI-CRIMP II Bedienungsanleitung

Instruction Sheet

408–8547

2002 Tyco Electronics Corporation, Harrisburg, PA.

AllInternationalRightsReserved.

AMP and Tyco are trademarks.

*Trademark LOC B

1 of 4

TOOLINGASSISTANCECENTER1–800–722–1111

AMP FAX/PRODUCT INFO1–800–522–6752

For Regional Customer Service, visit our website at

www.tycoelectronics.com

This controlled document is subject to change.

For latest revision call the AMP FAX* number.

21 MAR 02 Rev B

CERTI–CRIMP* II Straight Action Hand Tools

1. INTRODUCTION

The CERTI–CRIMP II Straight Action Hand Tools are designed to crimp a variety of loose piece terminals.

Refer to http://tooling.tycoelectronics.com/data.stm for a list of loose piece terminals that may be crimped by the CERTI–CRIMP II

Straight Action Hand Tool. The website also contains instructions in various languages.

The wire crimper bottoms against theanvil before the CERTI–CRIMP ratchet releases.This is a designfeature that assures maximum

electrical and tensile performance of the crimp. Do NOT re–adjust the ratchet.

http://tooling.tycoelectronics.com/data.stm

1. INTRODUCTION

Les pinces à action directe CERTI–CRIMP II permettent de sertir différents types de cosses en vrac.

La liste complète des cosses en vrac sertissables à l’aide de la pince à action directe CERTI–CRIMP II est consultable sur le

site http://tooling.tycoelectronics.com/data.stm. Ce site comporte également des instructions dans différentes langues.

Le poinçon du fil vient en butée contre l’enclume avant le déblocage de la crémaillère CERTI–CRIMP. Cette fonctionnalité

permet d’assurer des performances de sertissage optimales tant sur le plan électrique que sur celui de la tenue en traction du

fil. NE PAS retoucher au réglage de la crémaillère.

http://tooling.tycoelectronics.com/data.stm

1. EINFÜHRUNG

Die CERTI–CRIMP II Handzange ist dazu vorgesehen, unterschiedliche Klemmen zu crimpen.

Siehe http://tooling.tycoelectronics.com/data.stm für eine Aufstellung von LP–Kontakte, die mit der CERTI–CRIMP Handzange

gecrimpt werden können. Die Website enthält auch Anleitungen in verschiedenen Sprachen.

Das Werkzeugoberteil fährt immer auf Block mit den Amboß, bevor die CERTI–CRIMP Handzange die Ratsche freigibt. Dies

ist ein Konstruktionsmerkmal, welches maximale Verpressung und Zugfestigkeit des Crimp–Kontaktes gewährleistet. Die

Ratsche darf nicht verstellt werden!

1. INTRODUZIONE

Gli attrezzi manuali CERTI–CRIMP II Straight Action sono progettati per aggraffare vari tipi di terminali sciolti.

Per la lista dei terminali sciolti che possono essere aggraffati con l’attrezzo manuale CERTI–CRIMP II Straight Action,

consultare il sito multilingua http://tooling.tycoelectronics.com/data.stm.

Prima del rilascio del cricchetto, la matrice di aggraffatura è appoggiata sull’incudine. Tale condizione garantisce prestazioni ottimali

dell’aggraffatura in termini di elettricità e tensione. NON modificare la regolazione del cricchetto.

NOTE

CAUTION

REMARQUE

ATTENTION

ANMERKUNG

VORSICHT

NOTA

ATTENZIONE

408–8547

CERTI–CRIMP II Straight Action Hand Tools

Rev B2of 4

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended–use, production operations is available.

Figure 1

Wire

Crimper

Terminal

Support

Wire

Anvil

Insulation

Adjustment

Knob

Locator/

Insulation

Stop

Stripped

Wire

Front

of Tool

Insulation

Crimper

Insulation

Anvil

2. DESCRIPTION

The FRONT of the tool, is marked with the tool part

number, wire size ranges, and crimp height

specifications.

The tool features a fixed die (crimper), a movable die

(anvil), a locator/insulation stop, and a CERTI–CRIMP

ratchet. Many tools feature an insulation adjustment

knob which is used to regulate the crimp height of the

contact insulation barrel during the crimping operation.

The locator/insulation stop positions the contact, and

limits the insertion distance of the stripped wire into the

contact. In use, the locator/insulation stop rests in the

locator slot of the contact (See Figures 1 and 2). The

CERTI–CRIMP ratchet assures full crimping of the

contact. Once engaged, the ratchet will not release until

the dies have been fully closed.

3. CRIMPINGPROCEDURE

Refer to the table in the drawing shipped with the tool

and ensure that the wire intended for use is compatible

with the wire size and insulation diameter specified in

the table. Strip the wire to the length indicated in the

table shipped with the tool.

Do NOT cut or nick the wire strands during wire

stripping.

Proceed as follows:

1. Hold the tool so that the FRONT side is facing you.

2. Ensure that the tool ratchet is released by

squeezing the tool handles and allowing them to open

FULLY.

3. Holding the contact by its mating portion and

looking straight into the crimp section, insert the

contact from the BACK of the tool into the appropriate

crimp chamber.

4. Position the contact between the crimpers so that

the locator/insulation stop enters the slot in the

contact. The wire barrel should butt against the

locator/insulation stop. Refer to Figures 1 and 2.

5. Holding the contact in this position, squeeze the

tool handles together until the insulation anvil starts

entry into the insulation crimper (usually two ratchet

clicks). Do NOT deform the insulation barrel or wire

barrel.

6. Insert a properly stripped wire through the locator

slot and into the wire barrel of the contact until the

insulation butts against the locator/insulation stop.

7. Holding wire in place, crimp contact to the wire by

squeezing the tool handles together until the ratchet

releases.

8. Allow tool handles to open FULLY and remove the

crimped contact from the tool.

On many tools, the insulation barrel crimp height is

regulated by the insulation adjustment knob

(Figure 1). The insulation crimp should hold the

insulation firmly without cutting into the insulation. To

determine the proper insulation crimp setting, test crimp

a loose piece contact using the setting which

corresponds to the insulation diameter: (1) –– small; (2)

Figure 2

Typical Socket

Contact

Typical

Pin Contact

Mating

Portion Wire Barrel Insulation

Barrel

Locator

Slot

Wire Strip

Length

Note: Not to Scale

CAUTION

408–8547

CERTI–CRIMP II Straight Action Hand Tools

3of 4Rev B

and (3) –– medium; or (4) –– large. If the crimped

insulation barrel is too tight or loose, change the setting

by pulling out and rotating the adjustment knob to the

desired setting.

4. MAINTENANCEAND INSPECTION PROCEDURE

It is recommended that a maintenance and inspection

program be performed periodically to ensure dependable

and uniform terminations. Frequency of inspection

depends on:

The care, amount of use, and handling of the

hand tool,

The presence of abnormal amounts of dust and

dirt,

The degree of operator skill, and

Your own established standards.

The hand tool is inspected before being shipped;

however, it is recommended that the tool be inspected

immediately upon its arrival at your facility to ensure that

the tool has not been damaged during shipment.

4.1. DailyMaintenance

1. Remove dust, moisture, and other contaminants

with a clean brush, or a soft, lint–free cloth. Do NOT

use objects that could damage the tool.

2. Make certain that the retaining pins are in place

and that they are secured with retaining rings. See

Figure 4.

3. All pins, pivot points, and bearing surfaces should

be protected with a thin coat of any good SAE 20 oil.

Do not oil excessively.

4. When the tool is not in use, keep handles closed to

prevent objects from becoming lodged in the crimping

jaws. Store the tool in a clean, dry area.

4.2. Lubrication

Lubricate all pins, pivot points, and bearing surfaces with

SAE 20 oil as follows:

Tools used in daily production – lubricate daily

Tools used daily (occasional) – lubricate weekly

Tools used weekly – lubricate monthly

Wipe excess oil from tool, particularly from crimping

area. Oil transferred from the crimping area onto certain

terminations may affect the electrical characteristics of

an application.

4.3. PeriodicInspection

1. Hand tool may be immersed (handles partially

closed) in a reliable commercial degreasing

compound (suitable for plastics) to remove

accumulated dirt, grease and foreign matter.

2. Close tool handles until ratchet releases and then

allow them to open freely. If they do not open quickly

and fully, the spring is defective and must be

replaced. See the Section 5.

3. Inspect head assembly for worn, cracked, or

broken jaws. If damage is evident, return it for

evaluation and repair.

4.4. Crimp Height Inspection

This inspection requires the use of micrometer with a

modified anvil as shown in Figure 3.

A recommended Crimp Height Comparator is

RS–1019–5LP, which can be purchased from:

Manufacturer Telephone

Shearer Industrial Supply Co 717–767–7575

VALCO 610–691–3205

Crimp Height Comparator 3–576692–6 is recommended

in Great Britain; Crimp Height Comparator 675836–0

and –1 are recommended in Germany.

Part Number Description Manufacturer Ref. Number

3–576692–6 Digital Readout

Imperial/Metric

0–1 In/0–25.4mm 342–431–30

675836–0, –1 675836–0, –1

Mech. Readout

Metric

0–25mm

MitutoyoCorp.,

Japan 112–401

Proceed as follows:

1. Select a contact and a wire (maximum size) for

each crimp section listed in the drawing shipped with

the tool.

2. Refer to the Section 3, and crimp the contact(s).

3. Using a crimp height comparator, measure wire

barrel crimp height as shown in Figure 3. If the crimp

height conforms to that marked on the tool, the tool is

considered dimensionally correct. If not, return the

tool to Tyco Electronics for evaluation and repair

(refer to Section 5).

For additional information concerning the use of the

crimp height comparator, refer to instruction sheet

408–7424.

Figure 3

Modified

Anvil

Position Point

On Center of

Wire Barrel

Opposite Seam Wire Barrel

Crimp Height

408–8547

CERTI–CRIMP II Straight Action Hand Tools

Rev B4of 4

4.5. CERTI–CRIMPRatchet Inspection

The CERTI–CRIMP ratchet feature on these hand tools

should be checked to ensure that the ratchet does not

release prematurely, allowing the crimping dies to open

before they have fully bottomed. Obtain a 0.025–mm

[.001–in.] shim that is suitable for checking the clearance

between the bottoming surfaces of the crimping dies.

Proceed as follows:

1. Select the maximum size wire and strip it

according to dimensions listed in the drawing shipped

with the tool.

2. Select contact and crimp section corresponding to

the selected wire size (refer to the drawing shipped

with the tool).

3. Position the contact and wire in the crimping dies,

as described in the CRIMPING PROCEDURE

section.

4. Hold the wire in place and squeeze the handles

until the CERTI–CRIMP ratchet releases. Hold the

handles in this position, maintaining just enough

tension to keep the dies closed.

5. Check the clearance between the bottoming

surfaces of the wire crimper and the wire anvil. See

Figure 1. If the clearance is 0.025 mm [.001 in.] or

less (on at least two of the bottoming surfaces), the

ratchet is satisfactory. If clearance exceeds 0.025 mm

[.001 in.], the ratchet is out of adjustment and must be

repaired. See Section 5.

The insulation crimper does not bottom on the

insulation anvil

5. REPLACEMENTAND REPAIR

Replacement parts are listed in Figure 4. Parts other

than those listed in Figure 4 should be replaced by Tyco

Electronics to ensure quality and reliability of the tool.

Order replacement parts through your Tyco Electronics

representative, or call 1–800–526–5142, or refer to the

appropriate website:

[email protected]

Tools may also be returned for evaluation and repair. For

tool repair service, contact a Tyco Electronics

representative at: 1–800–526–5136, or reference the

appropriate website above.

30 mm [1.2 In.]

303 mm

[11.9 In.]

52 mm

[2.1 In.]

(Closed)

Weight: Approx. 622.6 g [1 lb. 6 oz.]

REPLACEABLE PARTS

ITEM PART

NUMBER DESCRIPTION QTY PER

TOOL

1 21045–3 RING, Retaining 4

Figure 4

6. REVISIONSUMMARY

Per EC 0990–0449–02:

Revised website URL

Deleted second sentence in Section 1.,

INTRODUCTION

Updated format to current corporate requirements

NOTE

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