Tyco Electronics AMP SDE PEW 12 Bedienungsanleitung

Instruction Sheet

SDE PEW 12 Hand Crimping Tool 408–8851

2003 Tyco Electronics Corporation, Harrisburg, PA

AllInternationalRightsReserved

AMP and Tyco are trademarks. *Trademark

Other products, logos, and company names used are the property of their respective owners. LOC B

1 of 3

TOOLINGASSISTANCECENTER1–800–722–1111

FAX/PRODUCTINFO1–800–522–6752

For Regional Customer Service, visit our website at

www.tycoelectronics.com

This controlled document is subject to change.

For latest revision, call the FAX/PRODUCT INFO number.

04 AUG 03 Rev O

Frame Assembly 9–1478240–0

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended–use, production operations is available.

Figure 1

The SDE PEW 12 Hand Tool is a “Commercial” grade tool and is designed

primarily for field installation, repair, maintenance work, or prototyping in

industrial, commercial, or institutional applications. Product crimped with this

tool will meet the crimp height requirement for hand tools in the appropriate

114 application specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Technical Assistance Center at 1–800–722–1111.

1. INTRODUCTION

This instruction sheet provides application and

maintenance procedures for SDE PEW 12 Hand

Crimping Tool Frame Assembly 9–1478240–0. The

tool is designed to accept interchangeable crimping

die assemblies for crimping various types of

connectors.

In most cases, the SDE PEW 12 tool frame assembly

is provided with a specific set of dies and is

considered a component part of a crimping assembly.

Refer to the appropriate instruction sheet packaged

with the hand tool/crimping die assembly, or with the

separate die assembly, for information regarding

crimping procedures, crimp height inspection, and

crimping die gaging.

Read these instructions thoroughly before installing

dies and using the tool.

The SDE PEW 12 Frame Assembly is designed

to accept dies to crimp a variety of products.

Contact your local Tyco Electronics

Representative or the Technical Assistance

Center for information regarding the availability of

diesforspecificapplications.

2. DESCRIPTION (Figure 1)

The SDE PEW 12 Hand Crimping Tool Frame

Assembly consists of two crimping jaws, an

adjustable ratchet, spring–actuated handles, two die

retaining screws, and an emergency ratchet release.

The slotted design of the crimping jaws permits easy

installation and removal of crimping dies. The

adjustable ratchet allows handle pressure to be set

for optimum crimping die performance.

3. DIE INSTALLATION AND REMOVAL

Select the desired die assembly, remove the die

retention screws from the tool jaws, and proceed as

follows:

NOTE

408–8851

SDE PEW 12 Hand Tool FrameAssembly9–1478240–0

Rev O2 of 3

3.1. Installation of Shouldered Dies (Figure 2)

1. Place the upper die in the stationary jaw of the

tool frame.

Figure 2

Insert

Upper

Die

DieRetention

Screws

Insert

Lower

Die

2. Insert a die retention screw through the jaw and

die and tighten the screw so that the die is held in

place, but do not tighten the screw completely at

this point.

Die assemblies with center contact crimp

sections should be installed with the center

contact crimp section toward the front of the tool

jaws as shown in Figure 2. If indicated otherwise

in other instructions, follow the specific die

requirementsdemonstrated inthat document.

3. Place the lower die in the moving jaw of the tool

frame. Install a die retention screw through the jaw

and die and tighten the screw so that the die is

held in place, but do not tighten the screw

completely at this point.

The SDE PEW 12 tool ratchet has detents that

are audible as six “clicks” as the handles are

closed. The ratchet releases on the sixth“click.”

4. Slowly close the tool handles, allowing the dies

to mate and/or align. Continue closing the tool

handles until the ratchet makes the fifth “click,”

then tighten both die retention screws until snug.

3.2. Installation of Pinned Dies (Figure 3)

1. Install the wire and insulation anvil dies with the

chamfers facing the front of the tool and the die

markings facing outward into the movable jaw of

the frame assembly.

2. Insert the die retaining pins and the short die

retention screw. Do

not

tighten the screw

completely.

3. Install the wire and insulation crimper dies, with

the chamfers facing the front of the tool, and with

the die markings facing outward into the stationary

jaw of the frame assembly.

4. Insert the die retaining pins and the long die

retention screw. Do

not

tighten the screw

completely.

5. Slowly close the tool handles allowing the dies

to mate and/or align. Continue closing the tool

handles until the ratchet makes the fifth “click,”

then tighten both die retention screws until snug.

3.3. Removal

To remove the die assemblies, close the tool handles

until the tool ratchet releases, and allow the handles

to open fully. Reverse the installation procedure(s).

Figure 3

Insert

Upper

Die

Insert

Lower

Die

Retaining

Pins

Die

Retaining

Pins

Short Die

Retention

Screw

Long Die

Retention

Screw

4. MAINTENANCE/INSPECTION

4.1. Daily Maintenance

Tyco Electronics recommends that operators of the

tool be made aware of, and responsible for, the

following steps of daily maintenance:

1. Remove dust, moisture, and any other

contaminants from the tool with a clean, soft brush,

or a clean, soft, lint–free cloth. Do NOT use hard or

abrasive objects that could damage the tool.

2. Make certain that the pivot pins are in place and

that they are secured with retaining rings.

NOTE

408–8851

SDE PEW 12 Hand Tool FrameAssembly9–1478240–0

3of 3Rev O

3. All pins, pivot points, and bearing surfaces

should be protected with a thin coat of any good

SAE 20 motor oil. Do not oil excessively.

4. When the tool is not in use, keep handles closed

to prevent objects from becoming lodged in the

crimping jaws. Store the tool in a clean, dry area.

4.2. Periodic Inspection

Regular inspections of the tool should be performed

by quality control personnel. A record of scheduled

inspections should remain with the tool or be supplied

to supervisory personnel responsible for the tool.

Inspection frequency should be based upon amount

of use, working conditions, operator training and skill,

and established company standards.

1. Remove all lubrication and accumulated film by

immersing the tool (handles partially closed) in a

suitable commercial degreaser that will not affect

paint or plastic material.

2. Make certain that all pivot pins are in place and

secured with retaining rings.

3. Close tool handles until ratchet releases and

then allow them to open freely. If they do not open

quickly and fully, the spring is defective and must

be replaced.

4. Inspect the tool frame for wear or damage,

paying particular attention to the tool jaws and

pivot points. If damage is evident, refer to Section

6, TOOL REPLACEMENT. If tool is acceptable,

lubricate and return to service.

This tool is recommended for R&D prototyping,

networkingapplications,commercial/industrial

maintenance, and field service repair. For other

applications, please contact your Tyco Electronics

Sales Representative or the Tyco Electronics

ToolingAssistance Centerat 1–800–722–1111.

5. CRIMP HEIGHT ADJUSTMENT (Figure 4)

The tool frame assembly features a ratchet

mechanism and adjustment wheel with a range of

settings. The ratchet mechanism ensures that the tool

has completed the cycle. The adjustment wheel

controls the amount of handle pressure exerted on

the tool jaws and crimping dies during the crimping

procedure. Although the ratchet is preset prior to

shipment, it is important that you verify the crimp

height. Also, general use and subsequent wear may

cause the tool to go out of adjustment. It is

recommended that the crimp height be inspected —

and adjusted, if necessary — on a regular basis by

quality control personnel.

This is a general explanation of the procedure.

For specific information, refer to the instruction

sheet packaged with the die assembly.

1. Crimp a contact onto a properly–prepared wire

of the correct size.

Never reuse or re–terminate a terminal.

2. If the crimp height is greater than

recommended, remove the ratchet wheel

adjustment screw and rotate the adjustment wheel

counterclockwise (+) to a higher setting. Repeat as

required.

3. If the crimp height is less than recommended,

remove the ratchet wheel adjustment screw and

rotate the adjustment wheel clockwise (–) to a

lower setting. Repeat as required.

4. If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Figure 4

RatchetWheel

AdjustmentScrew

Adjustment

Wheel RetainingPlate

6. TOOL REPLACEMENT

SDE PEW 12 Hand Crimping Tool Frame Assembly

9–1478240–0 is inspected prior to shipment. It is

recommended that it be inspected upon arrival to

ensure that it has not become damaged during

shipping.

Additional tools may be ordered from:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

7. REVISION SUMMARY

New release per EC 0990–1026–03.

NOTE

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