Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III

Hand Tool Assembly 58560-1 408-4093

L C B

of 4

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. ther products, logos, and company names used are the property of their respective owners.

T LING ASSISTANCE CENTER 1-800-722-1111

PR DUCT INF RMATI N1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

23 MAR 09 Rev A

and Die Assembly 58560-2

PROPER SE G IDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseof manuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

DIE ASSEMBLY

PART N MBER MOD LAR

PL G

COND CTOR

SIZE

(AWG) INS L. DIA

(mm [IN.])

CABLE

O.D.

(mm [IN.]) STRIP LENGTH

(mm [IN.])

58560-2 10 Position

Modular Plug 28-24 AWG

7 Strand Wire .74 - .99

[.029 - .039] 5.46

[.215] 12.7 - 14.3

[.50 - .56]

Back of Tool

Pivot Pin

PR -CRIMPER III Hand Tool

Frame 354940-1 (See

Instruction Sheet 408-9930)

Stationary

Handle

Moving

Handle

Ratchet

Adjustment

Wheel

Moving Jaw

Die

Assembly

Front of

Tool

Stationary

Jaw

The PR -CRIMPER III Hand Tool is a Commercial" grade tool and is

designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 Application Specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Tooling Assistance Center at 1-800-722-1111.

CERTI-CRIMP*

Ratchet

1. INTROD CTION

PRO–CRIMPER III Hand Tool Assembly 58560–1

consists of Die Assembly 58560–2, and hand tool

frame 354940–1. The die assembly consists of an

insulation stuffer, housing support, housing guides,

die retaining pins, and mounting hardware.

For additio al i formatio o the Modular

I terco ectio System, see Catalog 82066 or

co tact the Tech ical Assista ce Ce ter at

1-800-722-1111.

All dime sio s are i millimeters [with i ches i

brackets]. Figures a d illustratio s are for

ide tificatio o ly, a d are ot draw to scale.

2. DESCRIPTION

(Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full crimping. The tool

frame holds a die assembly with insulation and

contact stuffers.

The die assembly features an insulation stuffer, a wire

stuffer, a housing support, housing guides, die

retaining pins, and die retaining screws which secure

the die set in the tool frame. Attached to the outside

of the frame are the housing guides. A nut is used on

the lower die retaining screw to secure the housing

guides in place.

NOTE

408-4093

PRO-CRIMPER III Han Tool Assembly58560-1

Rev

of 4 Tyco Elect onics Co po ation

Figure 2

Tool F ame

Die Retaining

Pins

Die Retaining

Sc ews

Nut

Housing

Guide

Insulation

Stuffe

Wi e

Stuffe

Housing

Suppo t

Chamfe

Housing

Guide

3. DIE SET INSTALLATION AND REMOVAL

(Figu e 2)

1. Close the tool handles until the ratchet releases,

and allow the handles to open fully. Remove the

nut and both die retaining screws from the tool

jaws.

2. Place the insulation/wire stuffer assembly as

shown in Figure 2. Insert short die retaining pins

and short die retaining screw through the tool

frame, and tighten the screw.

3. Place housing support in the moving jaw of the

tool frame as shown in Figure 2. Mount right hand

housing guide using long die retaining pins, and

secure with long die retaining screw. Mount left

hand housing guide and tighten nut.

4. To disassemble, close the tool handles until the

ratchet releases, remove nut, screws, housing

guides, retaining pins, housing support, and

insulation/wire stuffer assembly.

4. CRIMPING PROCEDURE

Th s tool s prov ded w th a cr mp adjustment

feature. Int ally, the cr mp he ght should be

ver f ed as spec f ed n F gure 3. Refer to Sect on

5, CRIMP HEIGHT INSPECTION, and Sect on 6,

CRIMP HEIGHT ADJUSTMENT, to ver fy cr mp

he ght before us ng the tool to cr mp des red

connectors.

Before proceeding, Ensure that cable and plug are

compatible, and that cable polarity is correctly

maintained for your specific application.

Refer to Figure 1 and select cable of the specified

size and type. Strip the cable jacket to the length

indicated, taking care not to nick or cut wire

insulation. Proceed as follows:

1. Insert cable into plug until cable is fully

bottomed.

2. Hold the tool so that the back is facing you.

Squeeze the tool handles together and allow them

to open fully.

3. Insert plug assembly fully into die cavity until

plug bottoms in die cavity.

4. Squeeze handles until ratchet releases, and

remove terminated modular plug cable assembly.

5. Check the crimp height as described in Section

5, CRIMP HEIGHT INSPECTION. If necessary,

adjust the crimp height as described in Section 6,

CRIMP HEIGHT ADJUSTMENT.

5. CRIMP HEIGHT INSPECTION

Figure 3 shows a cutaway of a typical terminated plug

and the required location of the conductors. A visual

inspection through the plastic housing of the plug

should reveal whether the conductors are within the

acceptable range.

NOTE

408-4093

PRO-CRIMPER III Han Tool Assembly58560-1

of 4Rev

Tyco Electronics Corporation

Figure 3

Crimp Height

Dimension

6.02 + 0.13

[.237 + .005]

Modular Plug

Connector

(Cutaway View)

Conductor Location

0.64 [.025] Max

Contact

Stuffer

Housing

Support

Modular Plug

Connector

Ca le

Insulation

Stuffer

Inspect connector for proper crimp height using an

indicator with needle–point probes. Refer to Figure 3

for correct crimp height measurement. If necessary,

adjust the crimp height as described in Section 6,

CRIMP HEIGHT ADJUSTMENT.

6. CRIMP HEIGHT ADJUSTMENT

(Figure 4)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the opposite side of the tool.

3. Observe the ratchet adjustment wheel; if a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher–numbered setting. If a looser crimp is

required, rotate adjustment wheel CLOCKWISE to

a lower–numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, secure the

lockscrew. If the dimension is unacceptable,

continue to adjust the ratchet, and again measure

a sample crimp.

If correct crimp height cannot be obtained, tool and or

dies must be replaced See Section 8, PARTS

REPLACEMENT.

7. MAINTENANCE AND INSPECTION

7.1. Daily Maintenance

Tyco Electronics recommends that operators of the

tool be made aware of, and responsible for, the

following steps of daily maintenance:

1. Remove dust, moisture, and any other

contaminants from the tool with a clean, soft brush,

or a clean, soft, lint–free cloth. Do NOT use hard or

abrasive objects that could damage the tool.

Figure 4

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

408-4093

PRO-CRIMPER III Hand Tool Assembly58560-1

Rev

of 4 Tyco Electronics Corporation

2. Make certain that the retaining pins are in place

and that they are secured with retaining rings.

3. All pins, pivot points, and bearing surfaces

should be protected with a thin coat of any good

SAE 20 motor oil. Do not oil excessively.

4. When the tool is not in use, keep handles closed

to prevent objects from becoming lodged in the

crimping jaws. Store the tool in a clean, dry area.

7.2. Periodi Inspe tion

Regular inspection of the tool should be performed by

quality control personnel. A record of scheduled

inspections should remain with the tool or be supplied

to supervisor personnel responsible for the tool.

Inspection frequency should be based upon amount

of use, working conditions, operator training and skill,

and established company standards.

7.3. Visual Inspe tion

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 8, PARTS REPLACEMENT.

1. Remove all lubrication and accumulated film by

immersing the tool (handles partially closed) in a

suitable commercial degreaser that will not affect

paint or plastic material.

2. Make certain that all retaining pins are in place

and secured with retaining rings.

3. Close tool handles until ratchet releases and

then allow them to open freely. If they do not open

quickly and fully, the spring is defective and must

be replaced. See Section 8, PARTS AND

REPLACEMENT.

4. Inspect the tool frame for wear or damage,

paying particular attention to the tool jaws and

pivot points. If damage is evident, refer to Section

8, PARTS REPLACEMENT. If tool is acceptable,

lubricate and return to service.

5. Check the crimping dies occasionally to make

sure dies are not broken or chipped. If damage is

evident, refer to Section 8, PARTS

REPLACEMENT.

8. PARTS REPLACEMENT

Customer–replaceable parts are shown in Figure 1.

Available separately, PRO–CRIMPER III Hand Tool

Repair Kit 679221–1 includes a replacement nut and

a variety of pins, rings, screws, and springs. If the

dies are damaged or worn excessively, they must be

replaced. Order the repair kit and replaceable parts

through your Tyco Electronics representative, or call

1–800–526–5142, or send a facsimile of your

purchase order to 1–717–986–7605, or write to:

CUSTOMER SERVICE (038–035)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

9. REVISION SUMMARY

Since the previous release of this document, the TE

logo was changed.

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