Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 58519- 1 408--9917

LOC B

1of 4

E2010 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

22 JAN 10 Rev Bwith Die Assembly 58510- 1

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Figure 1

Stationary Jaw

Movable Jaw

Emergency

Ratchet

Release

Ratchet

Adjustment

Wheel

Die Retaining

Screws

Ratchet

Adjustment

Screw

Pivot Pin

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade hand tool

and is designed primarily for field installation, repair, maintenance work,

or prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in the

appropriate 114 application specification, but may not comply with other feature

parameters of the specification. Tyco Electtronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800 --722--1111.

Indenter Die

Anvil Die

Crimping Die

Assembly 58510--1

PRO--CRIMPER III Hand Crimping

Tool Frame Assembly 58532--[ ]

1. INTRODUCTION

This instruction sheet provides application and

maintenance procedures for Crimping Die Assembly

58510--1. See Figure 1. When used in

PRO--CRIMPER III Hand Crimping Tool Frame

Assembly 58532--[ ] the die assembly crimps

Fixed--Shroud Duplex fiber--optic connectors with

base part numbers 501780 and 502015, and FSD

Breakout Kit Assembly 502020.

The die assembly and frame assembly together form

PRO--CRIMPER III Hand Crimping Tool Assembly

58519--1. The die assembly can be purchased

separately, or purchased with the hand tool assembly.

For connector assembly procedures, refer to

instruction sheet 408--9373 (FSD Connectors) or

408--9469 (FSD Breakout Kit Assembly). For

information concerning the use and maintenance of

Frame Assembly 58532--1, refer to instruction sheet

408--4020.

Read these and all referenced materials before using

the die assembly.

Reasons for reissue are in Section 7, REVISION

SUMMARY.

2. DESCRIPTION

The die assembly features an indenter die and an

anvil die. When closed, the dies form two crimping

chambers, which crimp the crimp ring of the

connector onto the connector strain relief and the

cable strength members. The larger crimping

chamber is used to crimp FSD connectors. Both

chambers are used for the breakout kit assembly: the

larger to crimp duplex crimp rings and the smaller to

crimp simplex crimp rings. Each die is held in the tool

jaws with a single screw. See Figure 2.

408- 9917

PRO- CRIMPER III Hand Crimping Tool Assembly 58519- 1

Rev B2 of 4 Tyco Electronics Corporation

Figure 2

Stationary Jaw

Indenter Die

Anvil Die Movable

Jaw Ratchet

Die--Retaining

Screws

3. DIE INSTALLATION (Figure 2)

1. Close the tool handles until the ratchet releases;

then allow the tool handles to open FULLY.

2. Install anvil die in the movable jaw of the tool

frame. Align the die with the retaining screw hole;

then secure die with the die--retaining screw. Do

NOT fully tighten.

3. Install indenter die in the stationary jaw of the

tool frame. Slowly close the tool handles, allowing

the dies to align themselves. When dies are

properly aligned, securely tighten both screws with

the appropriate hex wrench.

4. CRIMPING PROCEDURE (Figure 3)

Prepare connector and cable according to the

instructions packaged with the connector, and

proceed as follows:

1. Close the tool handles until the ratchet releases;

then allow the tool handles to open FULLY.

2. Place the strain relief assembly (with the outer

crimp ring in place) in the appropriate crimping

chamber so that the flange of the strain relief rests

against the sides of the die. See Figure 3.

3. Close the tool handles until the ratchet releases;

then open the tool handles to remove the crimped

connector.

5. MAINTENANCE/INSPECTION

5.1. Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint--free

cloth. Do NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die--retaining screws

are properly secured.

3. When the dies are not in use, store them in a

clean, dry area.

4. Store the tool with the tool handles closed to

prevent objects from becoming lodged within the

jaws.

5.2. Inspection

1. Remove all lubrication and accumulated film

from the dies by immersing the dies in a suitable

commercial degreaser.

2. Make certain that all die--retaining screws and

die components are properly secured.

3. Inspect the crimping surfaces for flattened,

chipped, worn, or cracked areas. If damage is

evident, the dies must be replaced. Refer to

Section 6, REPLACEMENT.

408- 9917

PRO- CRIMPER III Hand Crimping Tool Assembly 58519- 1

3of 4Rev BTyco Electronics Corporation

Figure 3

Fibers

Flange on

Strain Relief

Outer

Crimp Ring

5.3. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly. Figure 4 provides information on

die openings.

(REF)

Die Closure Dimensions (+.10 mm [+ .004 In.])

A B

5.44 mm [.214 in.] 8.53 mm [.336 in.]

Figure 4

5.4. Ratchet Adjustment (Figure 5)

The tool frame assembly ratchet mechanism features

an adjustment wheel with numbered settings. If the

crimp is not acceptable, adjust the ratchet as follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the opposite side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher--numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower--numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the crimp is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Figure 5

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

(Typ)

6. REPLACEMENT

Crimping Die Assembly 58510--1 was inspected

before shipment. Tyco Electronics recommends that

the dies be inspected immediately upon arrival at your

facility to ensure that the dies have not been

damaged during shipment.

Available separately, PRO--CRIMPER III Hand

Crimping Tool Repair Kit 679221--1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

If the dies are damaged or worn excessively, they

must be replaced.

408- 9917

PRO- CRIMPER III Hand Crimping Tool Assembly 58519- 1

Rev B4 of 4 Tyco Electronics Corporation

Order the repair kit and replaceable parts through

your Tyco Electronics representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 1--717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105--3608

7. REVISION SUMMARY

Revisions to this instruction sheet include:

SChanged PRO--CRIMPER II to

PRO--CRIMPER III Hand Tool;

SApplied TE logo; and

SUpdated format to current corporate

requirements.

PRO-CRIMPER III Hand Tool 354940- 1

(Instruction Sheet 408-9930)

SDE-SA Hand Tool 9-1478240- 0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076- 2

(Customer Manual 409-10052)

SDE Bench Terminator 1490076- 2

(Customer Manual 409-10052)

Battery Tool (Pin Die) 1213890- 1, - 2

(Customer Manual 409-10065)

Battery Tool (Shouldered Die) 1725837-1, -2

(Customer Manual 409-10053)

Tooling Compatible With Die Assembly 58510- 1

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