Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO- CRIMPER* III Hand Crimping Tool

Assembly 58663- 1 and Die Assembly 408--4476

LOC B

1of 4

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

17 DEC 09 Rev B58663- 2 For Series F Coaxial Connectors

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Figure 1

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade

tool and is designed primarily for field installation, repair, maintenance

work, or prototyping in industrial, commercial, or institutional applications.

Product crimped with this tool will meet the crimp height requirement for

hand tools in the appropriate 114 series specification, but may not comply

with other feature parameters of the specification. Tyco Electronics offers a

variety of tools to satisfy your performance requirements. For additional

information, contact the Tooling Assistance Center at 1--800--722--1111.

Die Assembly

58663--2

Moving Jaw

Ratchet Adjustment

Wheel

Moving

Handle

Stationary

Handle

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool Assembly

58663--1 consists of Die Assembly 58663--2 and

PRO--CRIMPER III Hand Crimping Tool Frame

354940--1. The tool is designed to crimp Series F

coaxial connectors onto cable Series 6 Quad.

Dimensions on this sheet are in millimeters

[with inch equivalents in brackets]. Figures and

illustrations are for identification only and are not

drawn to scale.

For additional information on the hand tool frame,

refer to 408--9930. For the selection of Series F

coaxial connectors, contact AMP Product Engineering

for connector recommendations.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION (Figure 1)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full connector

crimping. The tool frame holds the die assembly.

The die assembly features an anvil and a nest

containing a hex crimping cavity. Each die is held in

the hand tool by a single screw.

3. INSTALLATION AND REMOVAL OF THE

DIE ASSEMBLY (Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Slide the die assembly into the partially opened

tool jaws.

3. Insert the die retaining screws and tighten the

screws just enough to hold the dies in place. Do

not tighten the screws completely at this time.

NOTE

408- 4476

PRO- CRIMPER III Hand Crimping Tool Assembly 58663- 1 for Series F Coaxial Connectors

Rev B2 of 4 Tyco Electronics Corporation

Figure 2

Tool Frame

Die Retaining

Screws

Anvil Die

Nest Die

4. Carefully close the tool handles, making sure

the dies align properly. Continue closing the tool

handles until the ratchet in the tool frame has

engaged sufficiently to hold the die in place, then

tighten both die retaining screws.

5. To disassemble, close the tool handles until the

ratchet releases, remove the two die retaining

screws, and slide the dies out of the tool jaws.

4. CRIMPING PROCEDURE

Before using the tool, the crimping chamber and

tool ratchet should be inspected as specified in

Paragraph 5.2, Measuring Die Opening, and

Paragraph 5.3, Ratchet Adjustment.

Strip cable according to the proper dimensions and

assemble the connector to the cable according to the

instructions in the appropriate connector instruction

sheet. Then proceed as follows:

1. Place connector in the nest die so that the

shoulder on the connector is approximately

3.18 [.125] from the edge of the die. See Figure 3.

2. Holding the assembly in place, close the tool

handles until the ratchet releases.

3. Remove the crimped assembly from the

crimping die.

5. INSPECTION

5.1. Visual Inspection

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced. Refer to Section 7, REPLACEMENT.

5.2. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

opening is correct, and (4) the tool has been adjusted

correctly.

Figure 3

Connector Approximately

3.18 [.125] from Edge of Die

Connector in

Nest Die

NOTE

408- 4476

PRO- CRIMPER III Hand Crimping Tool Assembly 58663- 1 for Series F Coaxial Connectors

3of 4Rev BTyco Electronics Corporation

5.3. Measuring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

opening is correct, and (4) the tool has been adjusted

correctly.

Figure 4 provides information on die opening size.

Figure 4

9.14

[.360]

Dies

Bottomed

5.4. Ratchet Adjustment (Figure 5)

The ratchet mechanism features an adjustment wheel

with eight settings. The adjustment wheel controls the

amount of handle pressure exerted on the tool jaws

and crimping dies during crimping. If the crimp is not

acceptable, adjust the ratchet as follows:

1. Sufficiently loosen the screw at the ratchet

adjustment wheel so that the wheel can be rotated

above the post that engages the teeth in the wheel.

2. If the crimp is too loose, turn the wheel to a

higher notch (for example, if the wheel is set at

notch 5, move the wheel to notch 6). If the crimp is

too tight, move the wheel to a lower notch.

3. Tighten the screw at the ratchet adjustment

wheel.

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Other dies for PRO--CRIMPER III hand tool

frames may be used in this tool; however, the

ratchet adjustment wheel may require adjustment

to achieve acceptable crimp height.

Figure 5

Screwdriver

Ratchet Adjustment

Wheel

Lockscrew

6. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the dies, and store in a clean, dry area.

7. REPLACEMENT

Customer--replaceable parts are shown in Figure 1.

Available separately, PRO--CRIMPER III Hand Tool

Repair Kit 679221--1 includes a replacement nut and

a variety of pins, rings, screws, and springs.

If the dies are damaged or worn excessively, they

must be replaced.

Order the repair kit and replaceable parts through

your Tyco Electronics representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 717--986--7605, or write to:

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105--3608

8. REVISION SUMMARY

Revisions to this instruction sheet include:

SPRO--CRIMPER II Hand Tool to

PRO--CRIMPER III Hand Tool;

SApplied TE logo;

SUpdated format; and

SAdded back page to show the tooling

compatible with 58663--2.

NOTE

408- 4476

PRO- CRIMPER III Hand Crimping Tool Assembly 58663- 1 for Series F Coaxial Connectors

Rev B4 of 4 Tyco Electronics Corporation

Figure 6

PRO-CRIMPER III Hand Tool 354940-1

(Instruction Sheet 408- 9930)

SDE- SA Hand Tool 9- 1478240-0

(Instruction Sheet 408- 8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409- 10052)

626 Adapter 679304- 1

(Instruction Sheet 408- 4070)

Battery Tool (Shouldered Die) 1725837-1, -2

(Customer Manual 409- 10053)

Battery Tool (Pin/Shoulder Die) 1213890-1, -2

(Customer Manual 409- 10065)

Since crimped splices cannot be

removed from this tool, DO NOT

crimp splices in this battery tool.

NOTE

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