Tyco Electronics DYNA-CRIMP 69065 Bedienungsanleitung

Instruction Sheet

DYNA- CRIMP* 408--2452

LOC B

1of 4

E2010 Tyco Electronics Corporation, Berwyn, PA

TE logo and Tyco Electronics are trademarks.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

24 MAR 10 Rev DHydraulic Crimping Head 69065

Figure 1

Latch

Dust Cap

Yoke

Pivot Pin

Quick--Disconnect Coupler,

Cylinder Half (Mates with Coupler

on Hose or Handle Control)

1. INTRODUCTION

This instruction sheet provides application,

maintenance, and inspection procedures for

DYNA--CRIMP Crimping Head 69065 (shown

Figure 1). The crimping head is used to crimp:

SAMPOWER* terminals and splices onto solid or

stranded copper wire sizes 2 through 4/0 AWG.

See instruction sheet 408--1565.

SSOLISTRAND* terminals and splices onto solid

or stranded copper wire sizes 8 through

4/0 AWG. See instruction sheet 408--9786.

The crimping head is designed for two DYNA--CRIMP

tools: either Hydraulic Hand Pump 314979--1 covered

in customer manual 409--5860 or Hydraulic Power

Unit 69120--[ ] described in customer manual

409--1950. Read these instructions, and all applicable

references, before inserting any die assemblies and

crimping any terminals or splices.

Dimensions on this sheet are in millimeters [with

inches in brackets]. Figures and illustrations are

not drawn to scale and are for reference only.

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

2. DESCRIPTION

The main components of the crimping head are: a

yoke which houses the stationary die and retains the

terminal assembly for crimping, a removable latch pin

which allows pivoting of the yoke on the pivot pin

(typically required for splice terminations), a cylinder

which contains the head hydraulic chamber, a piston

(ram) which holds and controls the moving die, and a

quick connect/disconnect coupler (cylinder half) which

mates with the coupler on hose or handle control to

release or supply pressure.

To avoid injury when using DYNA--CRIMP

equipment, observe the following precautions:

-- Do NOT modify the crimping equipment in any

way.

-- Use only dies, terminals, and wire specified for

the crimping head.

-- Do NOT perform repairs other than those

specified in the instructional material supplied

with the equipment.

3. CRIMPING HEAD INSTALLATION

Each crimping head is shipped with a coating of

lubricating oil to prevent rust and corrosion. Wipe the

oil off before installing the crimping head on the power

unit. Note that the crimping head is shipped without

oil inside the cylinder. To install the crimping head,

proceed as follows.

Make sure that hydraulic pressure to hose or

handle control is released and that power supply

is disconnected to electric power unit, if

applicable.

1. Remove protective dust caps from both quick

connect/disconnect couplers.

2. Hold hose or handle control vertically to prevent

oil spillage. Attach hose or handle control to

coupling section on head. Thread properly and

tighten securely.

Oil flow must be unobstructed between power

unit and crimping head. Make sure that all

couplers are fully mated and tightened.

If crimping head must be removed after being in

production, pressure must be released in the

hydraulic system before head is removed.

-- If using Hydraulic Power Unit 69120--[ ],

DISCONNECT POWER UNIT FROM POWER

SUPPLY.

-- If using Hydraulic Hand Pump 314979--1,

activate the pressure release lever.

ORIGINAL INSTRUCTIONS

NOTE

DANGER

CAUTION

DANGER

408- 2452

DYNA- CRIMP Hydraulic Crimping Head 69065

Rev D2 of 4 Tyco Electronics Corporation

Figure 2

Yoke Pu

into Yoke

Latch Pin

Removed

Push Moving Die

into Ram

Place Screwdrivers

Here to Remove Dies

Ram Advanced

4. DIE INSERTION AND REMOVAL (Figure 2)

Avoid personal injury. When using power unit,

exercise caution to avoid accidently depressing

foot pedal or handle control when installing or

changing dies.

4.1. Die Insertion

1. Remove latch pin and open yoke on crimping

head.

2. Insert stationary die (upper) into yoke by

pushing die until it snaps into position.

3. Activate power unit to advance ram slightly as

shown in Figure 2.

4. Insert moving (lower) die, which serves as the

indenter, into ram well, making sure that moving

die is properly oriented to mate with stationary die.

5. Close yoke and secure with latch pin.

6. Slowly close dies to ensure proper alignment.

7. Complete the cycle and return the ram to the

DOWN position.

Always ensure that latch pin is fully inserted or

damage may occur to yoke, dies, or latch pin.

4.2. Die Removal

1. Remove latch pin and open yoke.

2. Insert screwdriver under stationary die and pry

die out of yoke. See Figure 2.

3. Raise ram to full UP position.

4. Insert screwdriver under moving die and pry die

out of ram.

Latch Pin Kit 69709--2 is available as an

accessory item. The latch pin is attached to the

pivot pin by a chain to avoid misplacing the

latch pin.

5. CRIMPING PROCEDURE

Avoid personal injury. When operating power unit,

exercise caution while holding terminals, splices,

or wire near crimping area.

The following crimping procedure provides general

information. Refer to instructions packaged with

individual die sets for specific products, wire sizes,

strip dimensions, positioning of terminals and splices

in the dies, and crimping procedures.

Never operate the power unit without having a

crimping head attached to the handle control or

crimping head coupling.

1. Insert terminal or splice in the stationary (upper)

die according to instructions packaged with the

dies. Make sure the latch pin is secure before

activating the power unit.

2. Slowly advance moving (lower) die with short,

quick strokes until terminal or splice is secure.

3. Insert the stripped wire.

4. Cycle tool to complete crimp. Remove crimped

terminal or splice.

If the splice or terminal sticks in the die after

crimping, apply a rocking action to remove it from

the die.

6. MAINTENANCE AND INSPECTION

Make sure hydraulic pressure is released and

power supply is disconnected before following

inspection and maintenance procedures, unless

otherwise specified in the procedure.

Each crimping head is assembled and inspected

before shipment. It is recommended that the crimping

head be inspected immediately upon its arrival at your

facility, and at regularly scheduled intervals, to ensure

that the crimping head has not been damaged during

handling. Frequency of inspection depends upon the

following: care, amount of use, and handling of the

head; type and size of products crimped; degree of

operator skill; and environmental conditions.

DANGER

CAUTION

NOTE

DANGER

CAUTION

NOTE

DANGER

408- 2452

DYNA- CRIMP Hydraulic Crimping Head 69065

3of 4Rev DTyco Electronics Corporation

6.1. Cleaning

Remove accumulations of dirt and grease on the

crimping head, especially in areas where dies are

installed and terminals are crimped. Clean the entire

head frequently with a clean, lint--free cloth.

6.2. Visual Inspection

Refer to Figure 3, and proceed as follows:

1. With hydraulic pressure released, inspect the

assembled head for nicks, scratches, and cracks.

Inspect for cracks especially at the corners of the

yoke and around the top of the cylinder.

2. Inspect pivot pin holes and latch pin holes for

wear. Replace parts, as needed.

3. Activate power unit. Raise ram to UP position.

Inspect flat and round surfaces of ram for galling

(fretting or wear by friction), cracks, or oil leakage.

Release pressure and make sure that ram retracts

smoothly.

4. If head shows evidence of galling, cracks, oil

leakage, or rough cycling, return the crimping head

to Tyco Electronics for repairs. (Refer to Section 7,

REPLACEMENT AND REPAIR).

6.3. Crimping Head Check- Out Procedure

If the ram fails to return to the DOWN position after

completion of a crimping cycle, the cause may be in

the crimping head. To determine whether or not the

trouble is in the crimping head, release pressure in

the power unit. If the ram retracts, the trouble is not in

the crimping head. If ram does NOT retract, refer to

Paragraph 6.4.

6.4. Crimping Head Disassembly Procedure (Figure 4)

— With Hydraulic Power Unit 69120--[ ],

disconnect power unit from power supply.

— With Hydraulic Hand Pump 314979--1, activate

the pressure release lever.

1. Remove crimping head from handle control or

coupling and place it in a vise. Use a suitable

material to protect the finish on the head.

2. Remove the set screw (item 11) shown in

Figure 4.

3. Turn the head assembly (item 8)

counterclockwise to remove it from the threaded

cylinder (item 2).

4. Remove the ram assembly (item 6) and ram

return spring (item 5).

5. Inspect for deteriorated or torn ram O--ring (item

3) or back--up ring (item 4). Replace with new parts

if damaged.

Figure 3

Check Die Areas

for Damage

Check for

Excessive Wear

at Pivot Pin

Check These

Areas for Cracks

Check for Excessive

Wear at Latch Pin

6. Apply a thin film of hydraulic fluid (same type

used in the power unit reservoir) on the surface of

the O--ring and the back--up ring.

7. Install the ram assembly and ram return spring

in the cylinder.

8. Align the key on ram assembly with the keyway

in head and install the head in threaded cylinder.

Tighten the head by hand.

9. Install set screw (item 11). Be sure it extends

through the cylinder and bottoms on the groove of

the cylinder.

10. Attach crimping head to handle control or

coupling. Refer to Section 3.

7. REPLACEMENT AND REPAIR

Customer--replaceable parts are listed in Figure 4.

A complete inventory can be stocked and controlled

to prevent lost time when replacement of parts is

necessary. Order replacement parts through your

Representative, or call 1--800--526--5142, or send a

facsimile of your purchase order to 1--717--986--7605,

or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

The crimping head may also be returned for

evaluation and repair. For repair service, call

1--800--526--5136.

8. REVISION SUMMARY

Revisions to this instruction sheet include:

SChanged superceded customer manual in

Section 1

408- 2452

DYNA- CRIMP Hydraulic Crimping Head 69065

Rev D4 of 4 Tyco Electronics Corporation

REPLACEMENT PARTS

ITEM PART NUMBER DESCRIPTION QTY PER

CRIMPING HEAD

1311471--1 Coupler, Quick--Disconnect, Cylinder Half 1

2311835--1 Cylinder 1

32--21053--9 O--Ring, 2.000 in. OD¢1.625 in. ID¢.188 in. Width 1

42--21107--3 Ring, Back--Up 1

5300680-- 0 Spring, Ram Return 1

6311832--1 Piston (Ram Assembly) 1

7311833--1 Bushing 1

8311837--1 Cylinder Head and Yoke AssemblyH(Contains the Following Hardware Parts) —

8A 306209--3 Pin, Latch 1

8B 302312-- 0 Pin, Pivot 1

8C 21045--9 Ring, Retaining 2

8D 301555-- 0 Spacer 1

8E 301556-- 0 Spring 1

8F 23057--4 Ball Plunger 1

93--21028--4 Pin, Slotted Spring, .094¢.375 in. Long 1

10 311834--1 Key, Piston 1

11 1--22667--4 Set Screw, Socket, Self--Locking, 1/4-- 2 0 ¢.250 in. Long 1

12 23057--4 Ball Plunger 1

Figure 4

HThe head and yoke must be ordered and replaced as a machine fit assembly (part number 311837--1). All other parts of the crimping

head including items 8A through 8F may be ordered and replaced separately.

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