Tyco Electronics PRO CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III Hand Crimping

Tool Assembly 58621-1 and Die 408-4273

L C B

of 3

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. ther products, logos, and company names used are the property of their respective owners.

T LING ASSISTANCE CENTER 1-800-722-1111

PR DUCT INF RMATI N1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.ty oele troni s. om

18 MAY 09 Rev A

Assembly 58621-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseof manuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

The PR -CRIMPER III Hand Crimping Tool is a Commercial" grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools

in the appropriate 114 series specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Tooling Assistance Center at 1-800-722-1111.

Die

Assembly

58621-2

Moving Jaw

Ratchet

Adjustment

Wheel

Moving

Handle

Stationary

Handle

PR -CRIMPER III Hand Crimping

Tool Frame 354940-1 (408-9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

Front of Tool

1. INTRODUCTION

PRO–CRIMPER III Hand Crimping Tool Assembly

58621–1 consists of Die Assembly 58621–2 and

PRO–CRIMPER III Hand Crimping Tool Frame

354940–1. The tool is designed to crimp Coaxial

Series F connectors onto Cable Series 59, Series 6,

and Series 7 Quad.

For instructions concerning the operation of the hand

tool, refer to instruction sheet 408–9930.

Catalog 124359 provides a selection of Series F

connectors. For connectors not referenced in the

catalog, contact Product Engineering for connector

recommendations.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for revision are contained in Section 9

REVISION SUMMARY.

2. DESCRIPTION

(Figure 1)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full connector

crimping. The tool frame holds the die assembly.

The die assembly features identical upper and lower

crimping dies and three ferrule crimp sections. The

ferrule crimp sections are identified by their hex size.

Each die is held in the hand tool by a single screw.

NOTE

408-4273

PRO-CRIMPER III Hand Crimping Tool Assembly 58621-1

Rev

of 3 Tyco Electro ics Corporatio

Figure 2

Ide tical Upper

a d Lower

Crimpi g Dies

Tool Frame

Die Retai i g

Screws

3. INSTALLATION AND REMOVAL OF DIE ASSEMBL

(Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Slide the die assembly into the partially opened

tool jaws.

3. Insert the die retaining screws and tighten the

screws just enough to hold the dies in place. Do

not

tighten the screws completely at this time.

4. Carefully close the tool handles, making sure

the dies align properly. Continue closing the tool

handles until the ratchet in the tool frame has

engaged sufficiently to hold the die in place, then

tighten both die retaining screws.

5. To disassemble, close the tool handles until the

ratchet releases, remove the two die retaining

screws, and slide the dies out of the tool jaws.

4. CRIMPING PROCEDURE

4.1. Connector Preparation

1. Strip cable according to the dimensions in the

appropriate connector instruction sheet.

2. Assemble connector to cable per procedure

stated on instruction sheet.

4.2. Connector Crimp

1. See appropriate connector instruction sheet.

2. Place connector in bottom half of die assembly

so that the shoulder on the connector is

approximately 3.18 [.125] from end of die. See

Figure 3.

3. Holding the assembly in place, close the tool

handles until the ratchet releases.

4. Remove the crimped assembly from the

crimping die.

5. INSPECTION

5.1. Visual Inspection

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced. Refer to Section 7, REPLACEMENT.

Figure 3

Connector

Placement

in Dies

Co ector

Approximately

3.18 [.125] From

E d of Die

Crimping Ferrule

408-4273

PRO-CRIMPER III H nd Crimping Tool Assembly 58621-1

of 3Rev

Tyco Electronics Corporation

5.2. Me suring Die Opening

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly.

Figure 4 provides information on die opening sizes.

Figure 4

9.75

[.384]

6.57

[.259]

8.22

[.324]

6. RATCHET ADJUSTMENT

(Figure 5)

The ratchet mechanism features an adjustment wheel

with eight settings. The adjustment wheel controls the

amount of handle pressure exerted on the tool jaws

and crimping dies during crimping. If the crimp is not

acceptable, adjust the ratchet as follows:

1. Sufficiently loosen the screw at the ratchet

adjustment wheel so that the wheel can be rotated

above the post that engages the teeth in the wheel.

2. If the crimp is too loose, turn the wheel to a

higher notch (for example, if the wheel is set at

notch no. 5, move the wheel to notch no. 6). If the

crimp is too tight, move the wheel to a lower notch.

3. Tighten the screw at the ratchet adjustment

wheel.

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Other dies of the PRO-CRIMPER series may be

sed in this tool; however, the ratchet adj stment

wheel may req ire adj stment to achieve

acceptable crimp height.

Figure 5

Screwdriver

Ratchet

Ad ustment

Wheel

Lockscrew

(Typ)

7. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the dies, and store in a clean, dry area.

8. REPLACEMENT

Customer–replaceable parts are shown in Figure 1. If

the dies are damaged or worn excessively, they must

be replaced.

Available separately, PRO–CRIMPER III Hand

Crimping Tool Repair Kit 679221–1 includes a

replacement nut and a variety of pins, rings, screws,

and springs.

Order dies, the repair kit, and/or replaceable parts

through your Tyco Electronics representative, or call

1–800–526–5142, or send a facsimile of your

purchase order to 1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105–3608

9. REVISION SUMMARY

Since the previous release of this instruction sheet,

the following changes were made:

The PRO–CRIMPER II Hand Tool was

changed to the PRO–CRIMPER III Hand Tool;

The TE logo was applied;

The format was updated to current corporate

requirements.

NOTE

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