Tyco Electronics PRO-CRIMPER III 58564-1 Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III Hand

Crimping Tool Assembly 58564-1 408-4075

L C B

of 5

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. ther products, logos, and company names used are the property of their respective owners.

T LING ASSISTANCE CENTER 1-800-722-1111

PR DUCT INF RMATI N1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

05 MAY 09 Rev B

with Die Assembly 58564-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

354940-1 (See 408-9930)

Locator

Front of Tool

(Locator Side)

Ratchet

Adjustment

Wheel

Back of Tool

(Wire Side)

Pivot Pin

Moving Jaw

Moving Handle

Stationary

Handle

Assembly

PR -CRIMPER III Hand

Crimping Tool Frame

(Supplied with

Die Assembly)

Die

Assembly

Stationary Jaw

The PR -CRIMPER III Hand Crimping Tool is a Commercial" grade tool and

is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 application specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Technical Assistance Center at 1-800-722-1111.

Contact

ire

Die Assembly

Locator Assembly

{

Contact

Family

}

Size (A G) Insulation Diameter

(mm [In.]) Strip Length

(mm [In.])

Uni ersal

20 to 18 2.01 to 2.69

[.079 to .106]

58564-2 58516-1

versa

Power

Contacts 16 2.49 to 3.30

[.098 to .130] 2.69 to 3.71

[.106 to .146]

Contacts

26 to 22 .89 to 2.90

[.035 to .114]

{

Supplied with die assembly. Also available separately.

}

Contact the Tooling Assistance Center or Product Assistance Center. (see below).

Figure 1

1. INTRODUCTION

PRO–CRIMPER III Hand Crimping Tool

Assembly 58564–1 consists of Die Assembly

58564–2 and PRO–CRIMPER III Hand Crimping Tool

Frame 354940–1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

NOTE

408-4075

PRO-CRIMPER III Hand Crimping Tool Assem ly 58564-1

Rev

of 5 Tyco Electro ics Corporatio

Figure 2

Nut Locator

Assembly

Wire Crimper

Wire A vil

I sulatio

Crimper

I sulatio

A vil

Die Retai i g

Pi s

Die Retai i g

Screws

Tool Frame

Chamfer

Offset

2. DESCRIPTION

(Figures 1 a d 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with three

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

Attached to the outside of the frame is a locator

assembly, which contains a locator, a spring retainer,

and a contact support.

Die retaining pins and die retaining screws are used

to position and secure the dies in the tool frame. A

nut is used on the upper die retaining screw to hold

the locator assembly in place.

3. INSTALLATION AND REMOVAL OF DIE SET

AND LOCATOR ASSEMBLY

(Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil and insulation anvil so that

their chamfered sides and their marked surfaces

face outward, when mounted in the moving jaw of

the tool frame.

3. Insert the two die retaining pins.

4. Insert the short die retaining screw through the

jaw and through both anvil dies, and tighten the

screw just enough to hold the dies in place. Do

not

tighten the screw completely at this time.

5. Place the wire crimper and insulation crimper so

that their chamfered sides and their marked

surfaces face outward, when mounted in the

stationary jaw of the tool frame.

6. Insert the two die retaining pins.

7. Insert the long die retaining screw through the

jaw and through both crimper dies, and tighten the

screw just enough to hold the dies in place. Do

not

tighten the screw completely at this time.

8. Carefully close the tool handles, making sure

that the anvils and crimpers align properly.

Continue closing the tool handles until the ratchet

in the tool frame has engaged sufficiently to hold

the anvils and crimpers in place, then tighten both

die retaining screws.

9. Place the locator assembly over the end of the

long screw, and position the locator assembly

against the side of the tool jaw.

10. Place the nut onto the end of the long screw

and tighten the nut enough to hold the locator

assembly in place, while still allowing the locator to

slide up and down.

11. To disassemble, close the tool handles until the

ratchet releases, remove the nut, the locator

assembly, the two die retaining screws, and the

four die retaining pins, and slide the anvils and

crimpers out of the tool jaws.

408-4075

PRO-CRIMPER III Hand Crimping Tool Ass mbly 58564-1

of 5Rev

Tyco Elect onics Co po ation

4. CONTACT SUPPORT ADJUSTMENT

(Figu e 3)

The contact support s preset pr or to sh pment,

but m nor adjustment may be necessary.

1. Make a sample crimp and determine if the

contact is straight, bending upward, or bending

downward.

2. If adjustment is required, loosen the screw that

holds the contact support onto the locator

assembly.

The ratchet has detents that create aud ble cl cks

as the tool handles are closed.

3. Place a contact with wire into the proper nest

and close the tool handles until the ratchet reaches

the sixth click, or until the contact support touches

the contact.

4. Slightly loosen the nut that holds the locator

assembly onto the tool frame.

5. Move the contact support as required to

eliminate the bending of the contact.

6. Tighten the nut and close the handles until the

ratchet releases.

7. Remove and inspect the contact.

8. Make another sample crimp. If the contact is

straight, tighten the contact support screw. If the

contact is still being bent during crimping, repeat

the adjustment procedure.

5. CRIMPING PROCEDURE

Th s tool s prov ded w th a cr mp adjustment

feature. Int ally, the cr mp he ght should be

ver f ed as spec f ed n F gure 4. Refer to Sect on

6, CRIMP HEIGHT INSPECTION, and Sect on 7,

CRIMP HEIGHT ADJUSTMENT, to ver fy crmp

he ght before us ng the tool to cr mp des red

contacts and w re s zes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable contact

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 3 and proceed as follows:

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

2. Holding the contact by the mating end, insert

the contact — insulation barrel first — through the

front of the tool and into the appropriate crimp

section.

3. Position the contact so that the mating end of

the contact is on the locator side of the tool, and so

that the open “U” of the wire and insulation barrels

is facing the top of the tool. Place the contact up

into the nest so that the movable locator drops into

the slot in the contact. Refer to Figure 3. Butt the

front end of the wire barrel against the movable

locator.

Make sure that both s des of the nsulat on barrel

are started evenly nto the cr mp ng sect on. Do

NOT attempt to cr mp an mproperly pos t oned

contact.

Figure 3

Wi e

Inse ted

to Stop

Locato

in Wi e

Stop Slot

St ip

Length

Back of Tool

(Wi e Side)

Wi e

Locato

Contact

Suppo t

Adjustment

Sc ew fo

Contact

Suppo t

Contact

(Typ)

NOTE

CAUTION

408-4075

PRO-CRIMPER III Hand Crimping Tool Assembly 58564-1

Rev

of 5 Ty o Ele troni s Corporation

4. Hold the contact in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the contact in position. Do NOT

deform insulation barrel or wire barrel.

5. Insert stripped wire into contact insulation and

wire barrels until it is butted against the wire stop,

as shown in Figure 3.

6. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped contact.

The cri ped contact ay stick in the cri ping

area, but the contact can be easily re oved by

pushing downward on the top of the locator (see

Figure 3).

7. Check the contact’s crimp height as described in

Section 6, CRIMP HEIGHT INSPECTION. If

necessary, adjust the crimp height as described in

Section 7, CRIMP HEIGHT ADJUSTMENT.

6. CRIMP HEIGHT INSPECTION

This inspection requires the use of a micrometer with

a modified anvil.

Tyco Electronics does not anufacture or arket

these gages. However, TE reco ends the

odified icro eter (Cri p Height Co parator

RS-1019-5LP).

To measure the crimp height, proceed as follows:

1. Refer to Figure 4 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 5, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

Figure 4

WIRE SIZE

AWG (MAX) CRIMP SECTION

(WIRE SIZE MARKING)

CRIMP HEIGHT

DIM. (A) AND

TOLERANCE (+)

Position

Point On

Center of

Wire Barrel

Opposite

Seam

Modified

Anvil A"

20-18

26-22

1.100

.051

[.0433

.002]

1.471

.051

[.0579

.002]

.871

.051

[.0343

.002]

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 7,

CRIMP HEIGHT ADJUSTMENT.

7. CRIMP HEIGHT ADJ STMENT (Ratchet Adjustment)

1. Remove the lockscrew from the ratchet

adjustment wheel. See Figure 5.

2. With a screwdriver, adjust the ratchet wheel

from the locator side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher–numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower–numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Figure 5

S rewdriver

Rat het

Adjustment

Wheel

Lo ks rew

(Typ)

NOTE

408-4075

PRO-CRIMPER III Hand Crimping Tool Ass mbly 58564-1

of 5Rev

Tyco Electronics Corporation

8. MAINTENANCE

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

9. VISUAL INSPECTION

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 10, REPLACEMENT.

10. REPLACEMENT

Customer–replaceable parts are shown in Figure 1.

Available separately, PRO–CRIMPER III Hand

Crimping Tool Repair Kit 679221–1 includes a

replacement nut and a variety of pins, rings, screws,

and springs. If the dies are damaged or worn

excessively, they must be replaced. Order the repair

kit and replaceable parts through your Tyco

Electronics representative, or call 1–800–526–5142,

or send a facsimile of your purchase order to

1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS

PO BOX 3608

HARRISBURG PA 17105–3608

11.REVISION SUMMARY

Since the previous release of this instruction sheet,

the following changes were made

TE logo was applied;

PRO–CRIMPER II was changed to

PRO–CRIMPER III; and

The format was updated to the current

corporate requirements.

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