Ultimaker EXTRUSION UPGRADE Bedienungsanleitung

Installing the Extrusion Upgrade kit

The Extrusion Upgrade kit allows you to turn your

Ultimaker 2 or Ultimaker 2 Extended into an Ultimaker

2+ or Ultimaker 2 Extended+. This guide shows how

to install the upgrade kit step by step. In addition to

reading our detailed support text guide there are

an installation guide video and installation manual

available.

Your upgrade kit consists of several parts.

Check if all the parts are included before continuing.

Removing the cable cover

1. Pre-assembled print head

2. Nozzle kit

3. Short spool holder

4. Print head shafts (X and Y)

5. Hex wrench 2 mm

6. Pre-assembled feeder

7. Calibration card

8. Build plate clamps

9. Geared feeder mounting plate

10. M3 ring (2x)

11. M3 x 10 mm screw (6x)

12. “+” stickers

13. Print head alignment tool (2x)

14. Axles protect tools

15. Print head axis (dis)assemble tool (2x)

16. Grease

Remove the two screws (M3 x 8 mm) with

which the cable cover in the back left corner is

attached to the frame. One screw is attached to

the left side of the frame and the other one to

the back side.

Note: Ensure that the build plate is at the bottom

position.

• Remove the cable cover.

• Raise the build plate gently by holding it

with both hands as close as possible to the

back of the build plate.

• Place the Ultimaker on its right side as seen

from the front.

ACADEMY

Installing the Extrusion Upgrade kit

Loosening the electronics

Disconnecting the cables

Important: While removing the cables, do not pull on the wires.

Always pull on the plugs.

• Take the main board carefully. Ensure that the wires are still

connected when you hold the main board.

• Remove the wires from the green terminal HEATER 1 by

 pressingthetopoftheterminalwiththeatscrewdriver.

Note: When placing the machine upright, take care of where your

main board is, so you do not break it.

Note: If you have an older model of the main board on your

Ultimaker, you need to loosen the screws instead of pressing to

remove the wires.

• Disconnect the hot end fan from the middle of the board.

• Disconnect the feeder motor from E1 on the main board.

• There’s a ferrite core around the motor cables. Open it so you

can remove the feeder motor wire completely. (It’s possible that

your Ultimaker is older and doesn’t have the ferrite core).

• Disconnect the PT100 sensor from TEMP1 on the main board.

• Disconnect the print head fans from FAN PWM on the

main board.

• Pull the braided sleeve with cables and the feeder motor wire

out through the hole in the bottom left corner and the hole in the

back plate.

• Place the Ultimaker back upright and move the build plate down

for easier access during the next steps.

• Remove the two screws (M3 x 12 mm) and locknuts from the

electronics cover and set them aside. Use a socket wrench or pliers

to hold the locknut, while unscrewing the screws from the inside.

• Remove the cover and place it aside.

• Unscrew the four screws (M3 x 25 mm) from the main board and set

the screws and spacers aside.

ACADEMY

Installing the Extrusion Upgrade kit

Replacing the feeder

Note: Do not trap any of the wires

next to the feeder motor. Ensure

that the wires run between the

motor and the frame.

• Attach the feeder motor

to the body with the feeder

mounting plate, using the

four new screws

(M3 x 10 mm) and the

washers from the old feeder.

• Place the feeder on the

back with the small lever on

the bottom and use the two

supplied screws

(M3 x 10 mm) with M3 rings

around it to attach it.

ACADEMY

• Remove the four screws (M3 x 25 mm) from the feeder. While

removing the screws, hold the feeder motor at the inside of the

machine to prevent the motor from falling down.

• Keep the screws and washers and set the feeder and motor

aside. You do not need the feeder and feeder motor anymore.

• Take the new feeder motor and apply some grease

(Magnalube) to the small gear. Make sure the entire gear is

covered with a thin layer of grease.

• Place the feeder motor with the wires down on the inside of

your Ultimaker and place the geared feeder mounting plate

with the hole at the bottom over the four screw holes on the

outside.

Installing the Extrusion Upgrade kit ACADEMY

Replacing the build plate clamps

• Remove the glass plate.

• Place the 2 mm hex wrench on the screw in the front left corner

of the build plate. Hold the corresponding build plate screw at the

bottom of the build plate with your hand.

• Turn the build plate screw with the hex wrench to loosen the

parts completely.

• Remove the build plate clamp.

• Place the new build plate clamp between the spring and the build plate.

• Place the build plate screw with the washer around it against the bottom of the

build plate and hold it there.

• Insert the screw from the top and use the hex wrench to tighten it.

Note: Tighten the screw until there is quite

some tension on the spring, so that the

vibrations of the build plate are reduced. But

make sure there is at least 2 mm distance

between the screw terminal of the heated

bed and the base plate.

• Repeat these steps for the

build plate clamp at the

front right of the build plate.

• Place the glass plate back

on the build plate and

close the build plate clamps.

Installing the Extrusion Upgrade kit ACADEMY

Removing the print head

• Slide a print head axis (dis)assemble tool on either side

of the left sliding block until it clicks into the axle.

• Pop up the print head shaft until it comes out of the

sliding block at this side.

• Do the same on the right side.

• Repeat the steps 2 and 3 on the front and back, using

the print head axis (dis)assemble tools upside down.

• Turn all sliding blocks away from the print head.

• Move the print head so the shafts move out of the

sliding blocks and lift upwards. Set the print head

aside, you do not need anymore.

Installing the Extrusion Upgrade kit ACADEMY

Installing the new print head

• Guide the two new print head axles through the new

print head. The long axle is the X-axle and the short

axle is the Y-axle.

• Place the print head in its original position and ensure

that each axle is between the belts. The X-axle runs

from left to right and the Y-axle runs from front to

back.

• Align the axles to each sliding block.

• Place the print head axis (dis)assemble tools on either

side of the sliding blocks.

• Click the X-axle in the left sliding block and push down

until it snaps into place. Support the sliding block as

much as possible when you snap the axle into place.

• Repeat the steps for the other side of the X-axle and

the front and back of the Y-axle.

Note: Ensure that the axles are put in centrally

with equal space on each side and that there is

at least 1 mm distance between the axle and

the frame. Double-check that the left side of the

X-axle is activating the Y limit switch.

Note: Ensure that all sliding blocks are upright.

Installing the Extrusion Upgrade kit ACADEMY

The bowden tube

Guiding the cables

• Connect the end of the bowden tube to the feeder.

• Place the clamp clip around the tube coupling collet to secure the bowden tube.

• Place the Ultimaker on its right side.

• Feed the braided sleeve through the

hole at the back and the hole at the

bottom. Ensure that the whole braided

sleeve is through the hole, as it was

before you took it out.

Installing the Extrusion Upgrade kit ACADEMY

Connecting the cables

• Connect the blue-orange wire to the hot end fan connector on the middle of the board.

• Connect the PT100 sensor to TEMP1 on the main board.

• Connect the yellow-green wire to the Fan PWM.

• Connect the feeder motor to E1.

• Guide the motor wires of the Y motor and feeder motor through the ferrite core and close

the ferrite core.

• Connect the wires of the heater cartridge to the green terminal HEATER 1. Press at the top

 oftheterminalwiththeatscrewdriverandinsertthewires.Gentlypullattheheaterwires

to ensure they are stuck in place.

Note: If you have an older model of the electronics on your Ultimaker, you need to tighten

the screws instead of pressing to connect the wires.

Installing the Extrusion Upgrade kit ACADEMY

Attaching the main board

Attaching the cable cover

• Put the main board back in place and secure

it with the four screws (M3 x 25 mm) and

spacers you set aside when disassembling

the electronics.

Note: Be careful that no wires are trapped

between the main board and frame. Push

towards the back panel before completely

tightening the screws.

• Place the electronics cover back and secure

it with the two screws (M3 x 12 mm) and

locknuts you set aside when disassembling

the electronics.

• Put the Ultimaker upright and move the build

plate down.

• Place the cable cover and secure it with the

two screws (M3 x 8 mm) you set aside when

disassembling the electronics.

Note: Ensure that no cables are

trapped when you place the cable

cover.

Installing the Extrusion Upgrade kit ACADEMY

Firmware and

bed leveling

Toprinttherstprintwiththenewpartsinyour

Ultimaker,youneedtoupdateyourrmware.

• Connect the Ultimaker to your computer with

the USB cable.

• Connect the power supply and turn on the

Ultimaker.

• Start Cura and select the Ultimaker 2+ or

Ultimaker 2 Extended+ in the “Machine” menu

(depending on which Ultimaker you have).

• Goto“Machine”>“Installdefaultrmware”

Cura will now automatically upload the

 correctrmwaretoyourUltimaker.

• The new nozzle in your Ultimaker is at

a different height than the stock nozzle. It is

now necessary to re-level the buildplate

before continuing printing.

Andere Handbücher für EXTRUSION UPGRADE

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