Vaillant AtmoMAG MAG mini 114/1 I Bedienungsanleitung

Installation and maintenance instructions

atmoMAG

MAG mini ..4/1 I

AT, DE

Publisher/manufacturer

Vaillant GmbH

Berghauser Str. 40 D-42859 Remscheid

Tel. +492191 18 0 Fax +492191 18 2810

[email protected] www.vaillant.de

Contents

2Installation and maintenance instructions atmoMAG 0020273765_00

Contents

1 Safety .................................................................... 3

1.1 Action-related warnings ......................................... 3

1.2 Intended use.......................................................... 3

1.3 General safety information .................................... 3

1.4 Regulations (directives, laws, standards).............. 5

2 Notes on the documentation .............................. 6

2.1 Observing other applicable documents ................. 6

2.2 Storing documents................................................. 6

2.3 Validity of the instructions...................................... 6

3 Product description............................................. 6

3.1 Information on the data plate................................. 6

3.2 Product design....................................................... 6

3.3 CE label ................................................................. 6

4 Set-up.................................................................... 6

4.1 Checking the scope of delivery.............................. 6

4.2 Wall pre-installation ............................................... 7

4.3 Minimum clearances.............................................. 7

4.4 Dimensions............................................................ 8

4.5 Requirements for the installation site .................... 9

4.6 Removing the product casing ................................ 9

4.7 Installing the product casing .................................. 9

4.8 Wall-mounting the product..................................... 9

5 Installation............................................................ 9

5.1 Information on liquid gas operation ..................... 10

5.2 Purging the liquid gas tank .................................. 10

5.3 Using the correct gas type................................... 10

5.4 Integration into a solar system............................. 10

5.5 Sequence for installing the connection................ 10

5.6 Connecting the flue pipe...................................... 11

6 Start-up ............................................................... 11

6.1 Carrying out the initial start-up............................. 11

6.2 Checking and, if required, setting the water

flow rate ............................................................... 11

6.3 Gas conversion.................................................... 11

6.4 Gas conversion.................................................... 11

6.5 Checking that the flue gas sensor works

correctly ............................................................... 11

6.6 Checking the gas flow pressure .......................... 12

6.7 Checking leak-tightness ...................................... 13

6.8 Handing the product over to the end user ........... 13

7 Troubleshooting ................................................ 13

7.1 Detecting and eliminating faults........................... 13

7.2 Eliminating faults in the product........................... 13

8 Inspection and maintenance ............................ 13

8.1 Procuring spare parts .......................................... 13

8.2 Draining the product ............................................ 13

8.3 Removing the burner ........................................... 13

8.4 Cleaning the burner ............................................. 14

8.5 Cleaning the injector rail ...................................... 14

8.6 Removing the down-draught diverter .................. 15

8.7 Cleaning the down-draught diverter .................... 15

8.8 Removing the heat exchanger............................. 15

8.9 Cleaning the heat exchanger............................... 16

8.10 Repairing any damage to the coating of the

heat exchanger.................................................... 16

8.11 Checking the water valve .................................... 16

8.12 Checking the heat input....................................... 16

8.13 Setting the maximum heat input .......................... 17

8.14 Replacing the battery........................................... 18

8.15 Completing inspection and maintenance work .... 18

8.16 Checking the product for leak-tightness .............. 18

9 Decommissioning.............................................. 18

10 Recycling and disposal..................................... 18

11 Customer service............................................... 18

Appendix ............................................................................ 20

A Commissioning checklist ................................. 20

B Troubleshooting ................................................ 20

C Tables of gas settings....................................... 21

D Type I wiring diagram........................................ 22

E Inspection and maintenance interval .............. 22

F Technical data.................................................... 23

Safety 1

0020273765_00 atmoMAG Installation and maintenance instructions 3

1 Safety

1.1 Action-related warnings

Classification of action-related warnings

The action-related warnings are classified in

accordance with the severity of the possible

danger using the following warning signs and

signal words:

Warning symbols and signal words

Danger!

Imminent danger to life or risk of

severe personal injury

Danger!

Risk of death from electric shock

Warning.

Risk of minor personal injury

Caution.

Risk of material or environmental

damage

1.2 Intended use

There is a risk of injury or death to the user or

others, or of damage to the product and other

property in the event of improper use or use

for which it is not intended.

The product is designed for use as a heat

generator for hot water generation.

Depending on the unit type, the products

referred to in these instructions must only be

installed and operated in conjunction with the

air/flue pipe accessories listed in the other

applicable documents.

The use of the product in vehicles, such as

mobile homes and caravans, is not classed

as intended use. Units that are not classed

as vehicles are those that are installed in

a fixed and permanent location (known as

"fixed installation").

Intended use includes the following:

–observance of accompanying operating,

installation and servicing instructions for

the product and any other system compon-

ents

–installing and fitting the product in accord-

ance with the product and system approval

–compliance with all inspection and main-

tenance conditions listed in the instruc-

tions.

Intended use also covers installation in ac-

cordance with the IP code.

Any other use that is not specified in these in-

structions, or use beyond that specified in this

document shall be considered improper use.

Any direct use in industrial or commercial

processes is also deemed to be improper.

Caution.

Improper use of any kind is prohibited.

1.3 General safety information

1.3.1 Risk caused by inadequate

qualifications

The following work must only be carried out

by competent persons who are sufficiently

qualified to do so:

–Set-up

–Dismantling

–Installation

–Start-up

–Inspection and maintenance

–Repair

–Decommissioning

▶Proceed in accordance with current tech-

nology.

1.3.2 Risk of death due to blocked or

leaking flue gas routes

Installation errors, damage, tampering, unau-

thorised installation sites or similar can cause

flue gas to escape and result in a risk of pois-

oning.

What to do if you smell flue gas in the prop-

erty:

▶Open all accessible doors and windows

fully to provide ventilation.

▶Switch off the product.

▶Check the flue gas routes in the product

and the flue gas diversions.

1.3.3 Risk of poisoning due to missing flue

gas monitoring device

Flue gases may escape into the installa-

tion room under unfavourable conditions. If

this happens, the flue gas monitoring device

switches the heat generator off. If a flue gas

monitoring device has not been installed, the

heat generator will continue to run.

1 Safety

4Installation and maintenance instructions atmoMAG 0020273765_00

▶Never decommission the flue gas monitor-

ing device.

1.3.4 Risk of poisoning caused by

insufficient supply of combustion air

Conditions: Open-flued operation

▶Ensure that the air supply to the product's

installation room is permanently unobstruc-

ted and sufficient in accordance with the

relevant ventilation requirements.

1.3.5 Risk of corrosion damage due to

unsuitable combustion and room air

Sprays, solvents, chlorinated cleaning

agents, paint, adhesives, ammonia com-

pounds, dust or similar substances may lead

to corrosion on the product and in the flue

system.

▶Ensure that the supply of combustion air is

always free of fluorine, chlorine, sulphur,

dust, etc.

▶Ensure that no chemical substances are

stored at the installation site.

▶If you are installing the product in

hairdressing salons, painter's or joiner's

workshops, cleaning businesses or similar

locations, choose a separate installation

room in which the room air is technically

free of chemical substances.

▶Ensure that the combustion air is not

routed through chimneys which have

previously been used with floor-standing

oil-fired boilers, or with other boilers,

which could cause soot to build up in the

chimney.

1.3.6 Risk of death due to cabinet-type

casing

Cabinet-type casing can give rise to danger-

ous situations when used on a product which

is operated with an open flue.

▶Ensure that the product is supplied with

sufficient combustion air.

1.3.7 Risk of death due to explosive and

flammable materials

▶Do not use the product in storage rooms

that contain explosive or flammable sub-

stances (such as petrol, paper or paint).

1.3.8 Risk of death from escaping gas

What to do if you smell gas in the building:

▶Avoid rooms that smell of gas.

▶If possible, open doors and windows fully

and ensure adequate ventilation.

▶Do not use naked flames (e.g. lighters,

matches).

▶Do not smoke.

▶Do not use any electrical switches, mains

plugs, doorbells, telephones or other com-

munication systems in the building.

▶Close the emergency control valve or the

main isolator.

▶If possible, close the gas isolator cock on

the product.

▶Warn other occupants in the building by

yelling or banging on doors or walls.

▶Leave the building immediately and ensure

that others do not enter the building.

▶Alert the police and fire brigade as soon as

you are outside the building.

▶Use a telephone outside the building to

inform the emergency service department

of the gas supply company.

1.3.9 Risk of material damage caused by

frost

▶Do not install the product in rooms prone

to frost.

1.3.10 Risk of death due to lack of safety

devices

The schematic drawings included in this doc-

ument do not show all safety devices re-

quired for correct installation.

▶Install the necessary safety devices in the

system.

▶Observe the applicable national and inter-

national laws, standards and guidelines.

1.3.11 Risk of being burned or scalded by

hot components

▶Only carry out work on these components

once they have cooled down.

1.3.12 Risk of poisoning and burns caused

by escaping hot flue gases

▶Only operate the product if the flue gas

guiding has been completely installed.

Safety 1

0020273765_00 atmoMAG Installation and maintenance instructions 5

▶With the exception of short periods for

testing purposes, only operate the product

when the front casing is installed and

closed.

1.3.13 Risk of death from leaks if the

product is installed below ground

level

Liquid gas accumulates at floor level. If the

product is installed below ground level, liquid

gas may accumulate at floor level if there

are any leaks. In this case, there is a risk of

explosion.

▶Make sure that liquid gas cannot escape

from the product or the gas line under any

circumstance.

1.3.14 Risk of material damage caused by

using an unsuitable tool

▶Use the correct tool.

1.4 Regulations (directives, laws,

standards)

▶Observe the national regulations, stand-

ards, guidelines and laws.

2 Notes on the documentation

6Installation and maintenance instructions atmoMAG 0020273765_00

2 Notes on the documentation

2.1 Observing other applicable documents

▶You must observe all the operating and installation in-

structions included with the system components.

2.2 Storing documents

▶Pass these instructions and all other applicable docu-

ments on to the system operator.

2.3 Validity of the instructions

These instructions apply only to:

–MAG mini 114/1 I(P-INT): 0010022619

3 Product description

3.1 Information on the data plate

The data plate is mounted at the front of the down-draught

diverter, under the product casing, at the factory.

Applicability: Germany

OR Austria

Information on the

data plate

Meaning

MAG Product category

11/14 Power in l/min

-4/1 Chimney connection/product generation

I With electrical ignition and battery

atmoMAG Product series

Type B11 BS Approved unit type

Cat I Single-gas unit

3P Gas boiler category

G31 Permitted gas types with connection

pressures

Pnom. Maximum heat output

Pmin. Minimum heat output

Qnom. Maximum heat input

Qmin. Minimum heat input

Pw max. Maximum permissible water pressure

Serial number 7th to 16th digit = product article number

3.2 Product design

6789

1 Down-draught diverter

2 Flue gas sensor

3 Safety cut-out

4 Heat exchanger

5 Burner

6 Flow rate se-

lector/temperature

selector

7 Gas valve assembly

8 Rotary power switch

9 Main switch

10 Battery compartment

(not visible)

11 Electronics box

12 Ignition electrode

13 Monitoring electrode

3.3 CE label

The CE label shows that the products comply with the basic

requirements of the applicable directives as stated on the

identification plate.

The declaration of conformity can be viewed at the manufac-

turer's site.

4 Set-up

4.1 Checking the scope of delivery

1. Remove the product from its box.

2. Check that the scope of delivery is complete and intact.

4.1.1 Scope of delivery

Num-

ber Designation

1 Gas-fired instantaneous water heater

1 Connection accessories that are included

1 Enclosed documentation

Set-up 4

0020273765_00 atmoMAG Installation and maintenance instructions 7

Num-

ber Designation

Battery (monocells D/LR20)

Note

The battery is inserted in the lower Styrofoam cushion.

4.2 Wall pre-installation

60 60

3 1

Flush mounting

60 60

Surface installation

▶Install the connections as follows:

–1 = Cold water connection R 1/2

–2 = Gas connection

–3 = R 1/2 hot water connection

▶Observe the following clearances for all product types:

–a = 92 mm

–b = 85 mm

–c≈100 mm without thermal isolator device

–c≈145 mm with thermal isolator device

4.3 Minimum clearances

B A

C C D

Minimum clearance

A 50 mm

B 180 mm; optimum approx. 250 mm

C 20 mm; optimum approx. 50 mm

D 500 mm in front of the heat generator to enable

easy access for maintenance work (may be

provided by an opening door).

It is not necessary to maintain a clearance between the

product and components made of combustible materials that

go beyond the minimum clearances.

4 Set-up

8Installation and maintenance instructions atmoMAG 0020273765_00

4.4 Dimensions

310

255

172,5

244

115

113 61, 4

min. 20 120 min. 20

Ø110

235

452 113

392

579

580

451

Height, dimension A

Germany Austria

MAG mini 114/1 I(P-INT) 465 mm 465 mm

Installation 5

0020273765_00 atmoMAG Installation and maintenance instructions 9

4.5 Requirements for the installation site

▶Select the installation site so that the pipes can be easily

routed (gas supply, water supply and drain).

▶Do not install the product above an appliance whose use

may damage the gas-fired instantaneous water heater

(e.g. above a cooker that can emit grease vapours).

▶Heat-insulate the wall on which you want to install the

product if the wall is made of a combustible material,

such as wood, so that the minimum clearance between

the hot back panel of the product and the wall is complied

with.

4.6 Removing the product casing

4.7 Installing the product casing

4.8 Wall-mounting the product

1. Check the load-bearing capacity of the wall.

2. Note the total weight of the product.

3. Only use fixing material that is permitted for the wall.

4. If required, ensure that mounting apparatus on-site has

sufficient load-bearing capacity.

5. Wall-mount the product as described.

6. Drill the holes for the fixing screws while taking into

consideration the dimensions.

7. To secure the product, depending on the installation

site, use wall anchors, hooks, bolts or threaded bolts as

the fixing material.

8. Use suitable fixing material to install the back wall of the

unit to the wall.

5 Installation

Danger!

Risk of scalding and/or damage due to

incorrect installation leading to escaping

water.

Stresses in connection cables can cause

leaks.

▶Install the connection cables so that they

are free from mechanical stress.

▶If you use plastic supply lines for the do-

mestic hot and cold water connection,

these must withstand temperatures up

to 95 °C and pressures up to 1.3 MPa

(13 bar).

5 Installation

10 Installation and maintenance instructions atmoMAG 0020273765_00

Caution.

Risk of material damage due to the gas

leak-tightness test.

At a test pressure of >11 kPa (110 mbar), gas

leak-tightness tests may cause damage to

the gas valve.

▶If, during gas leak-tightness tests, you

also place the gas lines and the gas valve

in the product under pressure, use a max.

test pressure of 11 kPa (110 mbar).

▶If you cannot limit the test pressure to

11 kPa (110 mbar), close any gas isolator

cocks that are installed upstream from the

product before you carry out the gas leak-

tightness test.

▶If, during gas leak-tightness tests, you

have closed the gas isolator cock that is

installed upstream of the product, relieve

the gas line pressure before you open this

gas isolator cock.

▶Make sure that the existing gas meter is capable of

passing the rate of gas supply required.

5.1 Information on liquid gas operation

In the as-supplied condition, the product is preset for opera-

tion with the gas group indicated on the data plate.

If you have a product that has been preset for operation with

natural gas, you must convert it to run on liquid gas. You will

need a conversion set for this. The conversion procedure

is described in the instructions supplied with the conversion

set.

5.2 Purging the liquid gas tank

If the liquid gas tank is not purged properly, this may result in

ignition problems.

▶Ensure that the liquid gas tank has been purged properly

before installing the product.

▶If required, contact the filler or the liquid gas supplier.

5.3 Using the correct gas type

Using the incorrect gas type may cause fault shutdowns in

the product. Ignition and combustion noise may occur in the

product.

▶Only use the gas type listed on the data plate.

5.4 Integration into a solar system

The inlet temperature must not exceed 45 °C.

The hot water temperature must not exceed 60 °C.

▶Install thermostatic 3-way valves.

5.5 Sequence for installing the connection

1. Install the domestic hot water connection.

2. Install the cold water connection.

3. Install the gas connection.

5.5.1 Descaling the water

Scale deposition increases as the water temperature in-

creases.

▶Descale the water as required.

5.5.2 Installing the domestic hot and cold water

connection

Warning.

Risk of adverse health effects caused by

impurities in the potable water.

Sealing residues, dirt or other residues in the

pipelines may adversely affect the quality of

the potable water.

▶Flush all of the hot and cold water pipes

thoroughly before you install the product.

▶Make the water connections in accordance with the relev-

ant standards.

5.5.3 Installing the gas connection

▶Install the gas pipe in accordance with the recognised

rules of technology.

▶Connect the product to the gas pipe in accordance with

the recognised rules of technology.

▶Remove the residues from the gas pipe by blowing

through the gas pipe beforehand.

▶Purge the gas pipe before start-up.

▶Check the entire gas supply properly for leak-tightness.

Applicability: Austria

▶Install a gas pressure regulator on-site.

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