Vaillant VPS R 100/1 M Bedienungsanleitung

en Operating and installation instructions

en Country specifics

Buffer cylinder

VPS R 100/1 M

VPS R 200/1 B

0020244064_02 - 07.09.2023

TRANSLATION

en Operating and installation instructions ............ 3

en Country specifics............................................... 14

0020244064_02 Operating and installation instructions 3

Operating and installation

instructions

Contents

1 Safety .................................................................... 4

1.1 Action-related warnings ......................................... 4

1.2 Intended use .......................................................... 4

1.3 General safety information .................................... 4

1.4 Regulations (directives, laws, standards) .............. 5

2 Notes on the documentation .............................. 6

2.1 Observing other applicable documents ................. 6

2.2 Storing documents................................................. 6

2.3 Validity of the instructions...................................... 6

3 Product description............................................. 6

3.1 Product design....................................................... 6

3.2 Information on the identification plate.................... 6

3.3 Serial number ........................................................ 6

3.4 CE marking ............................................................ 6

4 Set-up ............................................................... 6

4.1 Unpacking.............................................................. 6

4.2 Checking the scope of delivery.............................. 7

4.3 Dimensions of the product and the connections .... 7

4.4 Minimum clearances.............................................. 7

4.5 Clearance from combustible components ............. 7

4.6 Observing the requirements for the product's

installation site ....................................................... 8

4.7 Wall-mounting the product..................................... 8

4.8 Installing the product.............................................. 8

5 Installation ....................................................... 9

5.1 Hydraulics installation............................................ 9

5.2 Carrying out the wiring......................................... 10

6 Start-up........................................................... 11

6.1 Purging the product ............................................. 11

6.2 Thermal insulation of the product ........................ 11

7 Handing the product over to the end user ...... 11

8 Procuring spare parts ....................................... 11

9 Draining the product..................................... 11

10 Permanently decommissioning ................... 12

11 Recycling and disposal..................................... 12

11.1 Recycling and disposal ................................... 12

Appendix ............................................................................ 13

A Pressure loss curve ....................................... 13

B Technical data ................................................ 13

4Operating and installation instructions 0020244064_02

1 Safety

1.1 Action-related warnings

Classification of action-related warnings

The action-related warnings are classified in

accordance with the severity of the possible

danger using the following warning symbols

and signal words:

Warning symbols and signal words

Danger!

Imminent danger to life or risk of

severe personal injury

Danger!

Risk of death from electric shock

Warning.

Risk of minor personal injury

Caution.

Risk of material or environmental

damage

1.2 Intended use

There is a risk of injury or death to the user or

others, or of damage to the product and other

property in the event of improper use or use

for which it is not intended.

This product is intended for use as a vacuum

breaker and means that you can integrate

two heating generators.

–observance of accompanying operating,

installation and maintenance instructions

for the product and any other system com-

ponents

–installing and setting up the product in ac-

cordance with the product and system ap-

proval

–compliance with all inspection and main-

tenance conditions listed in the instruc-

tions.

Intended use also covers installation in ac-

cordance with the IP code.

Any other use that is not specified in these

instructions, or use beyond that specified in

this document, shall be considered improper

use. Any direct commercial or industrial use

is also deemed to be improper.

Caution.

Improper use of any kind is prohibited.

1.3 General safety information

1.3.1 Danger caused by improper

operation

Improper operation may present a danger to

you and others, and cause material damage.

▶Carefully read the enclosed instructions

and all other applicable documents, par-

ticularly the "Safety" section and the warn-

ings.

▶As the end user, you should only carry out

those activities that are described in these

instructions and that are not marked with

the symbol.

1.3.2 Risk caused by inadequate

qualifications

The following work must only be carried out

by competent persons who are sufficiently

qualified to do so:

–Set-up

–Dismantling

–Installation

–Start-up

–Inspection and maintenance

–Repair

–Decommissioning

▶Proceed in accordance with current tech-

nology.

1.3.3 Risk of burns or scalding caused by

hot components

▶Only carry out work on these components

once they have cooled down.

1.3.4 Risk of death due to lack of safety

devices

The basic diagrams included in this docu-

ment do not show all safety devices required

for correct installation.

▶Install the necessary safety devices in the

installation.

▶Observe the applicable national and inter-

national laws, standards and directives.

1.3.5 Risk of injury due to the heavy weight

of the product

▶Make sure that the product is transported

by at least two people.

0020244064_02 Operating and installation instructions 5

1.3.6 Risk of material damage caused by

frost

▶Do not install the product in rooms prone

to frost.

1.3.7 Risk of material damage caused by

using an unsuitable tool

▶Use the correct tool.

1.3.8 Risk of injury and material damage

due to maintenance and repairs

carried out incorrectly or not carried

out at all

▶Never attempt to carry out maintenance

work or repairs on your product yourself.

▶Faults and damage should be immediately

eliminated by a competent person.

▶Adhere to the maintenance intervals spe-

cified.

1.4 Regulations (directives, laws,

standards)

▶Observe the national regulations, stand-

ards, directives, ordinances and laws.

6Operating and installation instructions 0020244064_02

2 Notes on the documentation

2.1 Observing other applicable documents

▶You must observe all the operating and installation in-

structions included with the system components.

▶Observe the country-specific notes in the Country Specif-

ics appendix.

2.2 Storing documents

▶Store these instructions and all other applicable docu-

ments for further use.

2.3 Validity of the instructions

These instructions apply for the following products only:

Product article number

VPS R 100/1 M 0010021456

VPS R 200/1 B 0010021457

3 Product description

3.1 Product design

1 Sensor pocket for the

top temperature sensor

2 Sensor pocket for the

bottom temperature

sensor (only on the 200-

litre model)

3 G3/4 draining connec-

tion (only on the 200-

litre model)

A G1" 1/2 hydraulic con-

nection

B G1" 1/2 hydraulic con-

nection

C G1" 1/2 hydraulic con-

nection

D G1" 1/2 hydraulic con-

nection

3.2 Information on the identification plate

The identification plate contains the following information:

Abbreviations/symbols Description

Serial no. Brand name and serial num-

ber for the product

"XX" kg Net weight

"XX" l Total cylinder capacity

"XX" mPa Maximum cylinder operating

pressure

"XX" °C Maximum cylinder operating

temperature

3.3 Serial number

Installation location for the identification plate:

The model and serial number are located on the identifica-

tion plate (1).

3.4 CE marking

The CE marking shows that the products comply with the

basic requirements of the applicable directives as stated on

the declaration of conformity.

The declaration of conformity can be viewed at the manufac-

turer's site.

4 Set-up

4.1 Unpacking

1. Remove the product from the packaging.

2. Remove the protective film from all of the product's

components.

0020244064_02 Operating and installation instructions 7

4.2 Checking the scope of delivery

▶Check the contents of the package.

Validity: VPS R 100/1 M

Quantity Description

1 Buffer cylinder

1 Bag with three feet, three washers and six

nuts

2 Wall-fixing strip

4 Pin for securing the wall-fixing strip to the

cylinder

1 Lower cover, which must be attached when

securing the cylinder to the wall

3 Pin for securing the cover, washer and cover

for the pin

1 Cylinder dry pocket

1 Stuffing box

6 G1"1/2 plug + seal

1 Documentation records

Validity: VPS R 200/1 B

Number Designation

1 Buffer cylinder

1 Bag with three feet, three washers and six

nuts

2 Sensor pocket

2 Stuffing box

6 G1"1/2 plug + seal

1 G3/4 plug for draining the cylinder

1 Enclosed documentation

4.3 Dimensions of the product and the

connections

4.3.1 Cylinder with 100-litre capacity

Ø563

230

390

229

6,5

719

550

710

927

256

4.3.2 Cylinder with 200-litre capacity

Ø600

200

465

730

995

1202

4.4 Minimum clearances

200 200

150

▶Comply with the clearances that are shown in the plan.

▶Ensure that the water-supply connections can be ac-

cessed for checks.

Leaving additional space around the product is helpful for the

installation and for maintenance work.

4.5 Clearance from combustible components

▶Ensure that no highly flammable parts come into contact

with the components as these may reach temperatures of

over 80 °C.

▶Ensure that there is a minimum clearance between the

highly flammable parts and the hot components.

–Minimum clearance: 200 mm

8Operating and installation instructions 0020244064_02

4.6 Observing the requirements for the

product's installation site

▶Ensure that the room in which the product is installed is

not heated to the maximum recommended room temper-

ature.

–Recommended room temperature: 20 ℃

▶Do not install the product above another unit that may

damage it (e.g. above a cooker that produces steam and

grease) or in a room with a high level of exposure to dust

or in a corrosive environment.

▶Do not install the product below a unit from which liquids

may flow.

▶Ensure that the room in which you want to set up the

product is sufficiently protected against frost.

4.7 Wall-mounting the product

Validity: VPS R 100/1 M

Caution.

Risk of injury caused by the product tip-

ping.

If the product is not properly secured to the

wall, you cannot rule out that the product will

tip.

▶Use the four fixing points to secure the

product to the wall.

▶Check how tight the nuts are. After tight-

ening them, the threaded pins must pro-

trude out of the nuts.

1. Ensure that the wall offers sufficient load-bearing

capacity to bear the weight of the product when it has

been filled.

–Weight when filled with water: 135 kg

2. Check whether the supplied fixing accessories are

suitable for the wall type.

3. Remove the fixing screws from the cylinder below the

pallet.

4. Secure the lower cover below the cylinder.

Condition: The load-bearing capacity of the wall is sufficient; the fixing

material is permitted for the wall

▶Attach the wall-fixing strips to the cylinder.

▶Secure the cylinder to the wall.

Condition: The load-bearing capacity of the wall is not sufficient

▶Ensure that wall-mounting apparatus on-site has a suf-

ficient load-bearing capacity. Use individual stands or

primary walling, for example.

4.8 Installing the product

1. When selecting the installation site, note the weight of

the filled cylinder and the load-bearing capacity of the

floor.

Weight when filled with water

Validity: VPS R 100/1 M 135 kg

Validity: VPS R 200/1 B 246 kg

2. Remove the cylinder's fixing screw from the bottom of

the pallet.

0020244064_02 Operating and installation instructions 9

3. Install the three enclosed feet at the bottom of the cyl-

inder.

4. Use the adjustable feet and a spirit level to align the

product.

5 Installation

5.1 Hydraulics installation

5.1.1 Water-side connection

Caution.

Risk of material damage caused by

residues in the pipelines.

Welding remnants, sealing residues, dirt or

other residues in the pipelines may damage

the product.

▶Flush the heating installation thoroughly

before installing the product.

Caution.

Risk of damage caused by heat transfer

when soldering.

The heat that is transferred during solder-

ing may lead to damage to the expanded

polypropylene around the product and to the

seals on the connectors.

▶Protect the product's insulating casing.

▶Do not solder the connectors if these have

been screwed onto the product.

Caution.

Risk of material damage caused by corro-

sion

Due to non-diffusion-tight plastic pipes in the

heating installation, air gets into the heating

water. Air in the heating water causes corro-

sion in the heat generator circuit and in the

product.

▶If you use non-diffusion-tight plastic pipes

in the heating installation, ensure that no

air gets into the heat generator circuit.

1. Attach a draining cock at the lowest point in the install-

ation.

2. Depending on your installation, connect the circuits in

accordance with the basic diagrams shown below.

Validity: VPS R 200/1 B

▶Connect a draining cock to the drain connection on the

cylinder.

▶If you do not connect a draining cock, attach the drain

plug (1) in order to guarantee the leak-tightness of the

cylinder.

5.1.2 Basic hydraulic connection diagram

5.1.2.1 Case no. 1

1 Heat pump

2 Boiler

3 Heating circuit

4 Plug

10 Operating and installation instructions 0020244064_02

5.1.2.2 Case no. 2

1 Heat pump

2 Heating circuit

3 Plug

5.1.2.3 Case no. 3

1 Heat pump

2 Heating circuit

3 Plug

5.1.2.4 Case no. 4

1 3

1 Heat pump

2 Boiler

3 Heating circuit

4 Plug

5.2 Carrying out the wiring

Note

The temperature sensor is not enclosed but must

be ordered separately.

1. Screw the sensor pocket (1) into the cylinder.

2. Screw the stuffing box (2) into the sensor pocket (1).

3. Use heat-sink paste to insert the temperature sensor

(3) into the sensor pocket (1).

Validity: VPS R 200/1 B

▶To guarantee the leak-tightness of the cylinder, always

install the two sensor pockets, even if only one tem-

perature sensor is used.

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