Valor Portrait 549 Series Bedienungsanleitung

4009383-01

(549AFBv2, 549AFPv2)

Overview

The 549 Cast Arch Fronts are supplied primarily for

insert applications and do not include components for

zero clearance applications.

When using the 549 cast front for zero clearance

applications into combusible framing, a 549ZCK kit is

required.

Note : There are two versions of the 530 heater:

• 530IN/IP, primarily for zero clearance

applications;

• 530INI/IPI, for insert applications ONLY.

The zero clearance version 530IN/IP may also

be installed in insert applications by using a vent

adapter.

The insert version 530INI/IPI however, may not

be used for zero clearance applications.

Note: This kit must be

installed or serviced by a

qualified installer, service

agency or gas supplier.

These instructions are to be

used in conjunction with the

main installation instructions

for the above listed heater

model.

Cast Arch Fronts 549 Series

Approved for use with Valor heater models 530 and 530I insert ONLY

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the hot

viewing glass is provided with this appliance and must be

installed for the protection of children and other at-risk

individuals.

INSTALLER: Leave this

manual with the appliance.

CONSUMER: Retain this

manual for future reference.

INSTALLATION MANUAL

Portrait

Top Bae

Top

Air Deector

Model 530 Heater

(sold separately)

Inner Cast Arch

Hearth Fender

Barrier Screen

Side Mounting Brackets (2)

Outer Cast Arch

Kit Contents

549AFB/Pv2 Windsor Arch

Front (without plate) - for insert

applications

1 Outer cast iron arch

1 Inner cast iron arch fitted with a Barrier

screen

1 Hearth fender, cast iron

2 Side mounting brackets, sheet metal

1 Top baffle, sheet metal

1 Top air deflector, sheet

metal

1 Pack of screws

(Note: The 549 version of

the Windsor Arch Front

[without plate] does not

come with zero clearance

items and is intended for

insert applications only).

549APB Arched Plate

(optional, sold separately)

549 Windsor Arch Front

shown with

549APB Arched Plate

549APB Arched plate

549ZCK Zero Clearance Kit (optional) for

zero clearance applications

1 LH stand off

1 RH stand off

2 spacers

2 insulation pads

(Note: Supplied separately. Used when

installing into combustible framing.)

549APB Arched Plate Black (optional) -

for insert or zero clearance applications

31”

34”

38-9/16” (980 mm)

3-11/16”

(94 mm)

38” (965 mm)

Dimensions & Clearances

INSERT APPLICATIONS WITH 530IN/IP OR 530INI/IPI INSERT ENGINES

(549AFBv2 and 549AFPv2)

549 Arches 549 Arches with

optional 549APB Arched Plate

Casting Tolerances

Due to the nature of cast iron, dimensional consistency

may vary from one unit to the next and some variation

in surface finish and flatness is to be expected. We have

done our best to control and make allowance for this;

however some variation is inevitable.

7/8”

25-1/4”

‘X’

‘Y’

20”

11-3/4”

530 ZC engine with

556CLA co-linear adaptor

530 insert engine with

standard co-linear vent

530 insert engine with

530CVA co-axial vent adapter

19-1/4”

3/8”

1”

6-1/8”

3/4”

1”

2 x 3” dia.

colinear

vent

2 x 3” dia. colinear

adaptor top or rear

5x3” collar

Max 8” deep

mantle leg

at edge of

protruding arch

Do not put

furniture or

objects

within 36”

of front of

appliance

8-15/16”

Insert dimensions for 3 engine conﬁgurations

These dimensions are for non-combustible installations and apply to 549 Arched Cast

Front

Mantel Clearances

‘X’ ‘Y’

1” - 6” 34”

7” - 8” 36”

9” - 12” 38”

12” + 38” + 1” for every

inch beyond 12”

Installation (insert)

1. Fit Top Baffle under the top panel of the appliance

case. Secure with 2 thread forming screws. Fit the

top air deflector to the top baffle as shown using

the 2 screws provided.

2. Locate Side Mounting Brackets as shown and

line up the mounting holes in the side of the heater

body. Secure the side brackets to the heater using

the screws provided—2 per side.

3. Secure the Outer Cast Plate to the appliance with

self-tapping screws provided as shown. Tighten the

screws enough to ensure a tight fit between casting

and sheet metal parts.

(It may be necessary to re-drill 1/8” pilot holes for

the self-tapping screws due to misalignment caused

by shifting tolerances with the cast iron arch.)

Note: The weight of the cast plate must not be

carried by the connection to the heater. It must

sit on a hearth or be securely screwed to the

wall.

4. Hang the Inner Cast Arch. Insert the mounting

hooks into the notches in the outer cast plate

as shown. The fit or gap between the inner cast

arch and the outer cast plate may be tightened by

bending the mounting hooks slightly inwards.

3 screws

into

top bae

4 screws into

mounting

side brackets

mounting

side brackets

Do not bend the hooks too far or the inner arch

will be difficult to remove!

If this happens, a screwdriver inserted through the

gap between the back of the inner arch and the

heater should be able to pry the hook away from

the backing plate. Do not hit the hooks with a

hammer as this may break the welds holding

them.

Slide the hearth fender up to the front of the

casting.

Note: It is important that the hearth in front of

heater be flush with the bottom of the heater;

otherwise the hearth fender will not rest at the

proper height.

5. Install the barrier screen by snapping the barrier

screen’s top part to the inner arch. Then slide the

screen up slightly under the hood, snap the bottom

of the barrier to the inner arch and slide the screen

back down so it rests on the cast fender’s upper

edge.

Cleaning

To clean the barrier screen and the matte black cast iron

surfaces use a soft brush. To clean the polished cast iron

surfaces use mild soap and water.

If the barrier becomes damaged, the barrier must

be replaced with the manufacturer’s barrier for this

appliance.

To clean the fireplace glass window, refer to the

owner’s manual supplied with the appliance.

Removing the front unit

1. Remove the barrier screen by pushing it up and

pulling out the bottom then the top.

2. Pull away the hearth fender at the bottom.

3. Unhook the inner cast arch as shown.

Always securely replace the window, the front and the

barrier screen before lighting.

WARNING

DO NOT TOUCH THE BARRIER SCREEN,

CAST FRONT OR GLASS WHILE THEY ARE

HOT! Let the fireplace cool first before

performing any maintenance.

WARNING

FOR YOUR SAFETY, ensure the barrier

screen in installed on the fireplace after

maintenance.

ZERO CLEARANCE APPLICATIONS WITH 530 ZC ENGINE ONLY

(549AFBV2/549AFPV2 using 549 ZCK Kit)

Min. 36” to

combustible

materials

4-1/2”

10-7/8”

4”

‘Y’

‘X’

26”

Top

Outlet

Max 8” deep mantle leg

at edge of protruding arch

ZC Stand-os

20”

4”

12-15/16”

Wall

21-1/2”

25-5/16”

10-7/8”

12-15/16”

Mantel

1/2” non-

combustible

board

1/2” non-

combustible

board

Top

outlet

6-5/8”

dia.

1/2” drywall

31”

34-5/16”

36-15/16”

Dimensions & Clearances

Mantel Clearances

‘X’ ‘Y’

1” - 6” 34”

7” - 8” 36”

9” - 12” 38”

12” + 38” + 1” for every

inch beyond 12”

Hearth Requirements

All installations will require a hearth or floor, flush with

the bottom of the heater, to support the weight of the

cast iron plate and to ensure the removable hearth

fender rests at the proper height.

Anon-combustible hearth is not required in front of this

appliance.

Floor Requirements

The 530 heater is approved for installation directly

on any combustible material other than soft flooring

material such as carpet or vinyl.

Mantel Requirements

The Arch Fronts series is designed to be compatible

with combustible mantels provided clearances are

maintained as indicated in the Dimensions and

Clearances, and Framing diagrams below and on the

following pages. The 549 Cast Arch requires non-

combustible cement board on the wall above. Be aware

that although safe, some combustible materials and

finishes at the listed clearances may, over time, discolor,

warp, or show cracks. Care should be taken when

choosing materials—consult your fireplace dealer.

Wall Requirements

The 549 Arched Front requires non-combustible board

applied to the front face of the framing cavity, above the

arch. See drawing on page 8 for minimum extent

of non-combustible board. Combustible wall finishes

up to 1” thickness may be applied over top of the non-

combustible board. Note the cutout in the cement board

is very specific when using 549 arch without backing

plate. Otherwise, the heater with brackets attached will

not move forward enough to meet the back of the cast

arch. If a backing plate is used, the upper corners of the

cut-out can be cut square as the backing plate will cover

the cut-out.

Casting Tolerances

Due to the nature of cast iron, dimensional consistency

may vary from one unit to the next and some variation

in surface finish and flatness is to be expected. We have

done our best to control and make allowance for this;

however some variation is inevitable.

Must be nished

hearth height!

Outline of 549

cast arch

Outline of optional

549APB sheet metal

backing plate

1/2” thick, non-combustible

board required to front face of

framing cavity in this minimum

zone above the arch

26-1/4”

16-1/4” 5”5”

6-3/4”

5”

25-1/4”

30-1/4”

37” (minimum height of non-combustible board)

Suggested cutout

in wall nish when

549 arch is used

with no backing

plate

Wall Finish Requirements

Note

When positioning the

heater, the flanges on

the top baffle and side

mounting brackets

will need to be flush

with the finished wall

surface. Position the

heater forward of the

framing to account for

the total finished wall

thickness.

26-1/4”

12-15/16”

37”

Minimum depth.

Some venting

congurations may

require more

Framing

• The framing dimensions for

installation of the 530 heater with

the models 549 Arch Fronts are

shown in the Framing Diagram.

• A non-combustible hearth is not

necessary in front of the 530

heater.

• The 530 is approved for installation

directly on any combustible

material other than soft flooring

material such as carpet or vinyl.

• Any framing construction must

be clear of the standoffs—see

Dimensions & Clearances and

Framing Diagram.

• A hearth or floor, flush with the

bottom of the heater, will be

required to support the removable

hearth fender.

Installation (ZC)

Note: this requires the optional 549ZCK kit:

1. Fit Top Baffle under the top panel of the appliance

case. Secure with 2 thread forming screws. Fit the

top air deflector to the top baffle as shown using

the 2 screws provided.

2. Mount Stand-off Spacers. The stand-off spacers

are supplied flat and are left and right handed.

a. Remove the 2 screws near each of the rear top

corners of the appliance and the 2 screws near

the rear top of each side.

b. Bend the spacers as shown.

c. Screw the spacers to the rear of the appliance

using the screws just removed.

d. Bend the side wings of the spacers to align the 2

holes in each spacer with those in the appliance

sides.

549ZCK kit contents

(1) LH stand off

(1) RH stand off

(2) 3” stand offs

(2) insulation pads

WARNING

Failure to install the stand-off spacers

may result in a fire hazard.

e. Secure the spacers using the screws just

removed.

3. Fit Side Spacers to Side Mounting

Brackets as shown. Secure the

spacers to side mounting brackets the

screws provided—2 screws per side.

4. Locate Side Mounting Brackets as

shown and line up the mounting

holes in the side of the heater body.

Secure the side brackets to the heater

using the screws provided—2 per

side.

7. Install the engine into the cavity, pulling the plumber

straps through the upper opening in the side

mounting flanges. The engine must be positioned

forward of the framing so the brackets are flush

with the anticipated finished wall surface.

8. Vent and complete gas work. See your Installation

Manual for details. Note: Check and confirm the

clearance between the vent and the header

when positioning the unit forward of the

framing with a top vent outlet.

9. Temporarily screw the unit to the floor. Confirm the

plumber straps are still in the upper cutouts in the

side mounting plates.

10. Complete wall finish (see page 8 for details).

11. Install the outer cast plate onto the mounting side

brackets and top baffle (7 provided self-tapping

screws).

Anticipated

finished wall

surface

5. Place Top Insulation Pad. For top vent outlet

appliances, cut out a circle at the center of the

insulation layers for the vent collar. Place both the

insulation layers on top of the appliance case

inboard of the stand-off spacers.

6. Before installing engine into cavity, install two

lengths of plumbing strap (not included), anchored

to a solid point at the rear of the cavity, at a height

of 16-1/2” from where the base of the unit will sit.

The straps should extend past the front of the cavity

by at least 6”.

WARNING

Failure to install the insulation layers may

result in a fire hazard and voids warranty.

16-1/2”

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