Varec 4532 Bedienungsanleitung

Varec, Inc.

5834 Peachtree Corners East, Norcross (Atlanta), GA 30092 USA

Tel: +1 (770) 447-9202 Fax: +1 (770) 662-8939

www.varec.com

IOM019NVAE0208

4532 Average Temperature Sensor and

Converter

Installation and

Operations Manual

For software version V1.45

Varec, Inc. 1

4532

the United States Copyright Act of 1976, no part of this publication may be reproduced,

stored in a retrieval system or transmitted in any form or by any means- electronic,

mechanical, photocopying, recording or otherwise- without the prior written permission

of the Publisher:

Varec, Inc.

5834 Peachtree Corners East

Norcross (Atlanta) GA 30096

USA

Trademarks acknowledged

Varec, Inc. recognizes all other trademarks. Trademarks of other products mentioned in

this document are held by the companies producing them.

Varec® is a registered trademark of Varec, Inc., a wholly-owned subsidiary of

Science Applications International Corporation

Average Temperature/Water Bottom Sensor and Converter

2 Installation and Operations Manual

Disclaimer of Warranties

The contract between the Seller and the Buyer states the entire obligation of the Seller.

The contents of this document shall not become part of or modify any prior or existing

agreement, commitment or relationship between the Seller and Buyer. There are no

express or implied warranties set out in this document. The only warranties that apply

are those in the existing contract between the Seller and Buyer.

Varec, Inc. products have not been tested by Varec, Inc. under all possible operational

conditions, and Varec, Inc. may not have all the data relative to your application. The

information in this document is not all inclusive and does not and cannot take into

account all unique situations. Consequently, the user should review this product

literature in view of his/her application. If you have any further questions, please contact

Varec, Inc. for assistance.

Limitations of Seller's Liability

In the event that a court holds that this document created some new warranties, Seller's

liability shall be limited to repair or replacement under the standard warranty clause. In

no case shall the Seller's liability exceed that stated as Limitations of Remedy in the

contract between the Seller and Buyer.

The information provided in this document is provided “as is” without warranty of any

kind. Varec, Inc. disclaim all warranties, either express or implied, including the

warranties of merchantability and fitness for a particular purpose. In no event shall

Varec, Inc. or its suppliers be liable for any damages whatsoever including direct,

indirect, incidental, consequential, loss of business profits or special damages, even if

Varec, Inc. or its suppliers have been advised of the possibility of such damages.

Use of parts that are not manufactured or supplied by Varec, Inc. voids any Varec, Inc.

warranty and relieves Varec, Inc. of any obligation to service the product under warranty.

Varec, Inc. recommends the use of only Varec, Inc. manufactured or supplied parts to

maintain or service Varec, Inc. products.

Use of parts that are not manufactured or supplied by Varec, Inc. invalidates the agency

approval for this product.

Varec, Inc. 3

4532

Safety Precaution Definitions

Caution! Damage to equipment may result if this precaution is disregarded.

Warning! Direct injury to personnel or damage to equipment which can cause injury to

personnel may result if this precaution is not followed.

Safety Precautions

Read and understand this instruction manual before installing, operating or performing

maintenance on the Varec 4532 Average Temperature Sensor and Converter. Follow all

precautions and warning noted herein when installing, operating or performing

maintenance on this equipment.

Average Temperature/Water Bottom Sensor and Converter

4 Installation and Operations Manual

Varec, Inc. 1

4532 Contents

Contents

1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Installation and operation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Software history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.4 System functional diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Installation, commissioning and operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Product Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2.1 Power source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2.2 Use in hazardous areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2.3 External connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3.1 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.3 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.5 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.6 Notes on safety conventions and symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Device designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1.1 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.3 CE marks, declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Flexible tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.5 Special conditions for safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Mounting instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2 Mounting on a fixed roof tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2.1 Top anchor method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2.2 Thermo well method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Contents Average Temperature/Water Bottom Sensor and Converter

2 Installation and Operations Manual

5.2.3 Anchor weight method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.3 Mounting on a floating roof tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3.1 Top anchor method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3.2 Thermo well method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.3.3 Guide ring and anchor weight method . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1 Terminal Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1.1 4532 ATC terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1.2 6000 Series Servo Tank Gauge terminal . . . . . . . . . . . . . . . . . . . . . . . . 24

6.1.3 4590 TSM i.s. terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7 Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.1 Local HART connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.1.1 As a Varec tank gauging instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.1.2 As a standalone generic HART instrument . . . . . . . . . . . . . . . . . . . . . . . 27

7.2 Device set up: 4590 TSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2.1 HART scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2.2 The 4532 ATC specific parameter set up on the 4590 TSM . . . . . . . . . . . 28

7.3 Device set up: 6000 Series Servo Tank Gauge . . . . . . . . . . . . . . . . . . . . . 28

7.3.1 Preparation of 6000 Series Servo Tank Gauge . . . . . . . . . . . . . . . . . . . . 28

7.3.2 4532 ATC configuration on 6000 Series Servo Tank Gauge . . . . . . . . . . . 28

8 Operation and Description of Instrument Function . . . . . . . 31

8.0.1 HART Device designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.0.2 Device Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.1 Temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.1.1 Primary values: VH00 ~ VH09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.1.2 Element Temperature 1: VH10 ~ VH15 . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.1.3 Element Temperature 2: VH20 ~ VH29 . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.1.4 Element Position 1: VH30 ~ VH35

(VH36~VH39 is used only in 4539 ATC)35

8.1.5 Element Position 2: VH40 ~ VH45 are not available in 4532 ATC . . . . . . . 35

8.1.6 WB primary and Advanced temp: VH50 ~ VH59 . . . . . . . . . . . . . . . . . . . 37

8.1.7 WB Adjustment and Operation Power: VH60 ~ VH69 . . . . . . . . . . . . . . . 38

8.1.8 Temperature Adjustment: VH70 ~ VH79. . . . . . . . . . . . . . . . . . . . . . . . . 38

8.1.9 Device setting 2: VH90~VH99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.3 Repairs to Ex-approved devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.4 Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Varec, Inc. 3

4532 Contents

10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.1 System error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.1 Anchor weight (Tall profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.2 Anchor weight (Low profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.3 Wire hook, Top anchor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

A Order Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

B Declaration of Contamination Form . . . . . . . . . . . . . . . . . . . . . . . 55

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Contents Average Temperature/Water Bottom Sensor and Converter

4 Installation and Operations Manual

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