Vega VEGACAL 66 Bedienungsanleitung

Operating Instructions

VEGACAL 66

4…20 mA/HART

Contents

1About this document

1.1Function ............................. 4

1.2Target group .......................... 4

1.3Symbolism used ....................... 4

2For your safety

2.1Authorised personnel .................... 5

2.2Appropriate use........................ 5

2.3Warning about misuse ................... 5

2.4General safety instructions ................ 5

2.5CE conformity ......................... 5

2.6Compatibility acc.to NAMUR NE 53......... 5

2.7Safety information for Ex areas............. 6

2.8Manufacturer declaration ................. 6

2.9Environmental instructions ................ 7

3Product description

3.1Conﬁguration.......................... 8

3.2Principle of operation .................... 9

3.3Adjustment ........................... 10

3.4Storage and transport ................... 10

4Mounting

4.1General instructions..................... 11

4.2Mounting information .................... 12

5Connecting to power supply

5.1Preparing the connection ................. 15

5.2Connection steps....................... 16

5.3Wiring plans,single chamber housing ........ 17

5.4Wiring plans,double chamber housing ....... 19

5.5Wiring plans,double chamber housing Exd.... 21

5.6Wiring plans,version IP 66/IP 68 (1bar)...... 23

6Setup with the indicating and adjustment module

PLICSCOM

6.1Short description ....................... 24

6.2Installing the indicating and adjustment module

PLICSCOM ........................... 24

6.3Adjustment system ..................... 26

6.4Setup procedure ....................... 27

6.5Menu schematic ....................... 32

2VEGACAL 66 -4…20 mA/HART

Contents

30036-EN-060306

7Setup with PACTware™and other adjustment

programs

7.1Connecting the PC ..................... 34

7.2Parameter adjustment with PACTware™...... 35

7.3Parameter adjustment with AMS™and PDM .. 36

7.4Saving the parameter adjustment data ....... 36

8Maintenance and fault rectiﬁcation

8.1Maintenance .......................... 37

8.2Fault rectiﬁcation ....................... 37

8.3Exchange of the electronics module ......... 39

8.4Instrument repair ....................... 40

9Dismounting

9.1Dismounting procedure .................. 42

9.2Disposal ............................. 42

10 Supplement

10.1Technical data......................... 43

10.2Dimensions ........................... 49

10.3Industrial property rights.................. 51

VEGACAL 66 -4…20 mA/HART 3

Contents

30036-EN-060306

1About this document

1.1Function

This operating instructions manual has all the information you

need for quick setup and safe operation.Please read this

manual before you start setup.

1.2Target group

This operating instructions manual is directed to trained,

qualiﬁed personnel.The contents of this manual should be

made available to these personnel and put into practice by

them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution,warning,danger

This symbol informs you of a dangerous situation that could

occur.Ignoring this cautionary note can impair the person and/

or the instrument.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4VEGACAL 66 -4…20 mA/HART

About this document

30036-EN-060306

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual

must be carried out only by trained specialist personnel

authorised by the operator.For safety and warranty reasons,

any internal work on the instruments must be carried out only

by personnel authorised by the manufacturer.

2.2Appropriate use

VEGACAL 66 is a sensor for continuous level measurement.

Detailed information on the application range of VEGACAL 66

is available in chapter "Product description".

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to

system components through incorrect mounting or adjustment.

2.4General safety instructions

The VEGACAL 66 is a high-tech instrument requiring the strict

observance of standard regulations and guidelines.The user

must take note of the safety instructions in this operating

instructions manual,the country-speciﬁc installation standards

(e.g.the VDE regulations in Germany)as well as all prevailing

safety regulations and accident prevention rules.

2.5CE conformity

VEGACAL 66 is in CE conformity to EMC (89/336/EWG)and

LVD (73/23/EWG).

Conformity has been judged acc.to the following standards:

lEMC:

-Emission EN 61326:2004 (class B)

-Susceptibility EN 61326:2004 including supplement A

lLVD:EN 61010-1:2001

2.6Compatibility acc.to NAMUR NE 53

VEGACAL 66 meets NAMUR recommendation NE 53.VEGA

instruments are generally upward and downward compatible:

VEGACAL 66 -4…20 mA/HART 5

For your safety

30036-EN-060306

lsensor software for DTM-VEGACAL 66 HART,PA or FF

lDTM VEGACAL 66 for adjustment software PACTware™

ladjustment module PLICSCOM for sensor software

The parameter adjustment of the basic sensor functions is

independent of the software version.The range of available

functions depends on the respective software version of the

individual components.

The software version of VEGACAL 66 can be determined as

follows:

lvia PACTware™

lon the type label of the electronics

lvia the indicating and adjustment module PLICSCOM

You can view all software histories on our website www.vega.

com.Make use of this advantage and get registered for update

information via e-mail.

2.7Safety information for Ex areas

Please note the Ex-speciﬁc safety information for installation

and operation in Ex areas.These safety instructions are part of

the operating instructions manual and come with the Ex-

approved instruments.

2.8Manufacturer declaration

In conformity with DIN EN 60079-14/2004,para.5.2.3,point

c1,the capacitive probe VEGACAL 66 is suitable for use in

zone 2.

The operator must use the instrument correctly and follow the

speciﬁcations of the following documents:

lthis operating instructions manual

lthis manufacturer declaration (24641)

lthe applicable installation regulations

Max.increase of the surface temperature during operation:

25 K(individual components in the instrument)

With an ambient temperature of +70°C(+158°F)on the

housing and a process temperature of +70°C(+158°F), the

max.ambient temperature during operation is +95°C(+203°F).

Measures to maintain the explosion protection during oper-

ation:

6VEGACAL 66 -4…20 mA/HART

For your safety

30036-EN-060306

lOperate you instrument in the range of the speciﬁed

electrical limit values.Permissible supply voltage:see

"Technical data"

lMount and operate the instrument in such a way that no

ignition danger is expected by electrostatic charges.The

process ﬁtting,the plastic-coated/covered probe part or the

housing are made of electrically non-conductive plastic

(depending on the version).

lMake sure that the seal is mounted correctly between

lower part of the housing and cover.Screw the cover on

tightly.

lMake sure that there is no explosive atmosphere,if you

want to operate the instrument with open cover

lMake sure that the cable gland is tight and strain-relieved.

The outer diameter of the connection cable must be

adapted to the cable gland.Tighten the pressure screw of

the cable gland carefully.

lCover unused openings for cable glands tightly

lMount the instrument in such a position that the sensor

cannot touch the vessel wall or vessel installations.Keep

the inﬂuences of product movements in the vessel in mind.

lThe surface temperature on the housing must not exceed

the ignition temperature of the concerned explosive

atmosphere

This instrument was judged by a person that fulﬁls the

requirements acc.to DIN EN 60079-14.

2.9Environmental instructions

Protection of the environment is one of our most important

duties.That is why we have introduced an environment

management system with the goal of continuously improving

company environmental protection.The environment man-

agement system is certiﬁed acc.to DIN EN ISO 14001.

Please help us fulﬁl this obligation by observing the environ-

mental instructions in this manual:

lChapter "Storage and transport"

lChapter "Disposal"

VEGACAL 66 -4…20 mA/HART 7

For your safety

30036-EN-060306

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lVEGACAL 66 level sensor

ldocumentation

-this operating instructions manual

-Ex-speciﬁc safety instructions (with Ex versions), if

necessary further certiﬁcates.

VEGACAL 66 consists of the following components:

lProcess ﬁtting with probe

lHousing with electronics

lHousing cover,optionally available with indicating and

adjustment module PLICSCOM

Fig.1:VEGACAL 66 -cable version with plastic housing

1Housing cover with integrated PLICSCOM (optional)

2Housing with electronics

3Process ﬁtting

Scope of delivery

Components

8VEGACAL 66 -4…20 mA/HART

Product description

30036-EN-060306

3.2Principle of operation

VEGACAL 66 is a level sensor with fully insulated probe for

continuous level measurement.

The electronics functions acc.to the admittance principle

(phase-selective admittance processing).

It is designed for industrial use in all areas of process

technology and can be applied in all areas of industrial process

measurement.

Fully insulated probes such as VEGACAL 66 are used in

liquids and solids;preferably in conductive products.

The probe,the measured product and the vessel wall form an

electrical capacitor.The capacitance is inﬂuenced by three

main factors.

Fig.2:Functional principle -Plate capacitor

1Distance between the electrode surfaces

2Size of the electrode surfaces

3Type of dielectric between the electrodes

The probe and the vessel wall are the capacitor plates.The

measured product and the isolation are the dielectric.Due to

the higher dielectric constant (DK value)of the isolation and

the conductive product compared to air,the capacitance

increases as the probe is gradually covered.

The capacitance as well as the resistance change are

converted in the oscillator into a level-proportional signal.

Two-wire electronics 4…20 mA/HART for power supply and

measured value transmission on the same cable.

Area of application

Physical principle

Supply

VEGACAL 66 -4…20 mA/HART 9

Product description

30036-EN-060306

The supply voltage range can diﬀer depending on the

instrument version.The exact range is stated in the "Technical

data"in the "Supplement".

3.3Adjustment

VEGACAL 66 can be adjusted with four diﬀerent adjustment

media:

lthe indicating and adjustment module PLICSCOM

lthe suitable VEGA DTM in conjunection with an adjustment

software acc.to the FDT/DTM standard,e.g.PACTware™

and PC

lthe manufacturer-speciﬁc adjustment programs AMS™or

PDM

laHART handheld

The entered parameters are generally saved in VEGACAL 66,

optionally also in PLICSCOM or in PACTware™.

3.4Storage and transport

Your instrument was protected by packaging during transport.

Its capacity to handle normal loads during transport is assured

by a test acc.to DIN EN 24180.

The packaging of standard instruments consists of environ-

ment-friendly,recyclable cardboard.For special versions,PE

foam or PE foil is also used.Dispose of the packaging material

via specialised recycling companies.

lStorage and transport temperature see "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Packaging

Storage and transport tem-

perature

10 VEGACAL 66 -4…20 mA/HART

Product description

30036-EN-060306

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