Vega VEGAKON 61 Bedienungsanleitung

Operating Instructions

VEGAKON 61

-Relay (DPDT)

Document ID:

32647

Conductive

Tel:

+44

(0)191 490 1547

Fax: +44 (0)191 477 5371

Email: northernsales@thorneandderrick.co.uk

Website: www.heattracing.co.uk

www.thorneanderrick.co.uk

Contents

1About this document

1.1Function.................................. 3

1.2Target group .............................. 3

1.3Symbolism used............................ 3

2For your safety

2.1Authorised personnel ........................ 4

2.2Appropriate use ............................ 4

2.3Warning about misuse ....................... 4

2.4General safety instructions .................... 4

2.5Safety label on the instrument .................. 5

2.6CE conformity ............................. 5

2.7Environmental instructions..................... 5

3Product description

3.1Conﬁguration .............................. 6

3.2Principle of operation ........................ 6

3.3Operation................................. 7

3.4Storage and transport ....................... 8

4Mounting

4.1General instructions ......................... 9

4.2Mounting instructions ........................ 9

5Connecting to power supply

5.1Preparing the connection ..................... 11

5.2Connection instructions....................... 11

5.3Connection,relay module ..................... 12

6Set up

6.1General information ......................... 14

6.2Adjustment elements ........................ 14

6.3Functional chart ............................ 14

7Maintenance and fault rectiﬁcation

7.1Maintenance .............................. 16

7.2Electronics exchange ........................ 16

7.3Instrument repair ........................... 17

8Dismounting

8.1Dismounting steps .......................... 18

8.2Disposal ................................. 18

9Supplement

9.1Technical data ............................. 19

9.2Dimensions ............................... 22

9.3Industrial property rights ...................... 23

9.4Trademark ................................ 23

2VEGAKON 61 • - Relay (DPDT)

Contents

32647-EN-100219

1About this document

1.1Function

This operating instructions manual provides all the information you

need for mounting,connection and setup as well as important

instructions for maintenance and fault rectiﬁcation.Please read this

information before putting the instrument into operation and keep this

manual accessible in the immediate vicinity of the device.

1.2Target group

This operating instructions manual is directed to trained qualiﬁed

personnel.The contents of this manual should be made available to

these personnel and put into practice by them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution:If this warning is ignored,faults or malfunctions can

result.

Warning:If this warning is ignored,injury to persons and/or serious

damage to the instrument can result.

Danger:If this warning is ignored,serious injury to persons and/or

destruction of the instrument can result.

Exapplications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

VEGAKON 61 •-Relay (DPDT)3

1About this document

32647-EN-100219

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual must be

carried out only by trained specialist personnel authorised by the plant

operator.

During work on and with the device the required personal protective

equipment must always be worn.

2.2Appropriate use

The VEGAKON 61 is a sensor for level detection.

You can ﬁnd detailed information on the application range in chapter

"Product description".

Operational reliability is ensured only if the instrument is properly used

according to the speciﬁcations in the operating instructions manual as

well as possible supplementary instructions.

For safety and warranty reasons,any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer.Arbitrary

conversions or modiﬁcations are explicitly forbidden.

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to system

components through incorrect mounting or adjustment.

2.4General safety instructions

This is a high-tech instrument requiring the strict observance of

standard regulations and guidelines.The user must take note of the

safety instructions in this operating instructions manual,the country-

speciﬁc installation standards as well as all prevailing safety

regulations and accident prevention rules.

The instrument must only be operated in a technically ﬂawless and

reliable condition.The operator is responsible for trouble-free

operation of the instrument.

During the entire duration of use,the user is obliged to determine the

compliance of the required occupational safety measures with the

current valid rules and regulations and also take note of new

regulations.

4VEGAKON 61 • - Relay (DPDT)

2For your safety

32647-EN-100219

2.5Safety label on the instrument

The safety approval markings and safety tips on the device must be

observed.

2.6CE conformity

This device fulﬁlls the legal requirements of the applicable EC

guidelines.By attaching the CE mark,VEGA provides a conﬁrmation

of successful testing.You can ﬁnd the CE conformity declaration in the

download area of www.vega.com.

2.7Environmental instructions

Protection of the environment is one of our most important duties.That

is why we have introduced an environment management system with

the goal of continuously improving company environmental protection.

The environment management system is certiﬁed according to DIN

EN ISO 14001.

Please help us fulﬁl this obligation by observing the environmental

instructions in this manual:

lChapter "Packaging,transport and storage"

lChapter "Disposal"

VEGAKON 61 •-Relay (DPDT)5

2For your safety

32647-EN-100219

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lVEGAKON 61 compact level switch

lDocumentation

-this operating instructions manual

The VEGAKON 61 consist of the following components:

lHousing cover

lHousing with electronics

lProcess ﬁtting

Fig.1:VEGAKON 61

1Housing cover

2Housing with electronics

3Process ﬁtting

The type label contains the most important data for identiﬁcation and

use of the instrument:

lArticle number

lSerial number

lTechnical data

lArticle numbers,documentation

With the serial number,you can access the delivery data of the

instrument via www.vega.com,"VEGA Tools"and "serial number

search".In addition to the type label outside,you can also ﬁnd the

serial number on the inside of the instrument.

3.2Principle of operation

The conductive VEGAKON 61 compact level switches detect levels of

conductive liquids.

Scope of delivery

Constituents

Type label

Application area

6VEGAKON 61 • - Relay (DPDT)

3Product description

32647-EN-100219

When the annular electrode is covered with a conductive medium,

small alternating currents (<1mA)ﬂow from the measuring electrode

to the reference and neutralisation electrode.

Fig.2:Annular electrode

1Reference electrode (mounting boss)

2Neutralisation electrode

3Probe

4insulation

These alternating currents are measured in respect to their amplitude

and phase position and converted into a switching command.

Interfering buildup is automatically eliminated via the neutralisation

electrode,the conductivity detected and the switching point sensitivity

derived thereof.An adjustment of the instrument is not necessary.

VEGAKON 61 can be used for reliable detection of products over a

very wide conductivity and viscosity range.

VEGAKON 61 is a compact instrument,i.e.it can be operated without

external evaluation system.The integrated electronics evaluates the

level signal and outputs a switching signal.With this switching signal,a

connected device can be operated directly (e.g.a warning system,a

PLC,a pump etc.).

The data for power supply are speciﬁed in chapter "Technical data".

3.3Operation

The VEGAKON 61 is a compact level switch with integrated

electronics module.

On the electronics module you will ﬁnd the following indicating and

adjustment elements:

lControl lamp for indication of the switching status

lMode changeover for selection of the output signal

Functional principle

Voltage supply

VEGAKON 61 •-Relay (DPDT)7

3Product description

32647-EN-100219

3.4Storage and transport

Your instrument was protected by packaging during transport.Its

capacity to handle normal loads during transport is assured by a test

according to DIN EN 24180.

The packaging of standard instruments consists of environment-

friendly,recyclable cardboard.In addition,the sensor is provided with

a protective cover of paperboard.For special versions PE foam or PE

foil is also used.Dispose of the packaging material via specialised

recycling companies.

Transport must be carried out under consideration of the notes on the

transport packaging.Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt.Ascertained transit damage or

concealed defects must be appropriately dealt with.

Up to the time of installation,the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated,the packages must be stored only under

the following conditions:

lNot in the open

lDry and dust free

lNot exposed to corrosive media

lProtected against solar radiation

lAvoiding mechanical shock and vibration

lStorage and transport temperature see chapter "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Packaging

Transport

Transport inspection

Storage

Storage and transport

temperature

8VEGAKON 61 • - Relay (DPDT)

3Product description

32647-EN-100219

4Mounting

4.1General instructions

Make sure that all parts of the instrument exposed to the process,in

particular the sensor element,process seal and process ﬁtting,are

suitable for the existing process conditions.These include above all

the process pressure,process temperature as well as the chemical

properties of the medium.

You can ﬁnd the speciﬁcations in chapter "Technical data"or on the

type label.

Use the recommended cables (see chapter "Connecting to power

supply")and tighten the cable gland.

You can give your VEGAKON 61 additional protection against

moisture penetration by leading the connection cable downward in

front of the cable entry.For this reason,the housing can be turned

without any tools by 270°.Rain and condensation water can thus drain

oﬀ.This applies mainly to outdoor mounting as well as installation in

areas where high humidity is expected (e.g.through cleaning

processes)or on cooled or heated vessels.

Fig.3:Measures against moisture penetration

The process ﬁtting must be sealed if there is gauge or low pressure in

the vessel.Before use,check if the seal material is resistant against

the measured product and the process temperature.

The max.permissible pressure is speciﬁed in chapter "Technical data"

or on the type label of the sensor.

4.2Mounting instructions

Remove the supplied seal from the thread of VEGAKON 61.This seal

is not required when using the welded socket with O-ring in front.

Suitability for the pro-

cess conditions

Moisture

Pressure/Vacuum

Welded socket

VEGAKON 61 •-Relay (DPDT)9

4Mounting

32647-EN-100219

Before welding,unscrew VEGAKON 61 and remove the rubber ring

from the welded socket.

10 VEGAKON 61 • - Relay (DPDT)

4Mounting

32647-EN-100219

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