Vega VEGACAL 67 Bedienungsanleitung

Operating Instructions

VEGACAL 67

Foundation Fieldbus

Contents

1About this document

1.1Function ............................. 4

1.2Target group .......................... 4

1.3Symbolism used ....................... 4

2For your safety

2.1Authorised personnel .................... 5

2.2Appropriate use........................ 5

2.3Warning about misuse ................... 5

2.4General safety instructions ................ 5

2.5CE conformity ......................... 5

2.6Compatibility acc.to NAMUR NE 53......... 5

2.7Manufacturer declaration ................. 6

2.8Environmental instructions ................ 7

3Product description

3.1Conﬁguration.......................... 8

3.2Principle of operation .................... 9

3.3Adjustment ........................... 11

3.4Storage and transport ................... 11

4Mounting

4.1General instructions ..................... 12

4.2Mounting information .................... 13

5Connecting to power supply

5.1Preparing the connection ................. 15

5.2Connection steps....................... 16

5.3Wiring plans,single chamber housing ........ 17

5.4Wiring plans,double chamber housing ....... 19

5.5Wiring plans,version IP 66/IP 68 (1bar)...... 21

6Setup with the indicating and adjustment module

PLICSCOM

6.1Short description ....................... 22

6.2Installing the indicating and adjustment module

PLICSCOM ........................... 22

6.3Adjustment system ..................... 24

6.4Setup procedure ....................... 25

6.5Menu schematic ....................... 29

2VEGACAL 67 -Foundation Fieldbus

Contents

31760-EN-060306

7Setup with PACTware™and other adjustment

programs

7.1Connecting the PC ..................... 32

7.2Parameter adjustment with PACTware™...... 32

7.3Parameter adjustment with AMS™.......... 33

7.4Saving the parameter adjustment data ....... 33

8Maintenance and fault rectiﬁcation

8.1Maintenance .......................... 34

8.2Fault rectiﬁcation ....................... 34

8.3Exchange of the electronics module ......... 36

8.4Shorten the probe ...................... 37

8.5Instrument repair ....................... 37

9Dismounting

9.1Dismounting procedure .................. 38

9.2Disposal ............................. 38

10 Supplement

10.1Technical data......................... 39

10.2Foundation Fieldbus .................... 45

10.3Dimensions ........................... 49

10.4Industrial property rights.................. 51

VEGACAL 67 -Foundation Fieldbus 3

Contents

31760-EN-060306

1About this document

1.1Function

This operating instructions manual has all the information you

need for quick setup and safe operation.Please read this

manual before you start setup.

1.2Target group

This operating instructions manual is directed to trained,

qualiﬁed personnel.The contents of this manual should be

made available to these personnel and put into practice by

them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution,warning,danger

This symbol informs you of a dangerous situation that could

occur.Ignoring this cautionary note can impair the person and/

or the instrument.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4VEGACAL 67 -Foundation Fieldbus

About this document

31760-EN-060306

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual

must be carried out only by trained specialist personnel

authorised by the operator.For safety and warranty reasons,

any internal work on the instruments must be carried out only

by personnel authorised by the manufacturer.

2.2Appropriate use

VEGACAL 67 is a sensor for continuous level measurement.

Detailed information on the application range of VEGACAL 67

is available in chapter "Product description".

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to

system components through incorrect mounting or adjustment.

2.4General safety instructions

The VEGACAL 67 is a high-tech instrument requiring the strict

observance of standard regulations and guidelines.The user

must take note of the safety instructions in this operating

instructions manual,the country-speciﬁc installation standards

(e.g.the VDE regulations in Germany)as well as all prevailing

safety regulations and accident prevention rules.

2.5CE conformity

VEGACAL 67 is in CE conformity to EMC (89/336/EWG)and

LVD (73/23/EWG).

Conformity has been judged acc.to the following standards:

lEMC:

-Emission EN 61326:2004 (class B)

-Susceptibility EN 61326:2004 including supplement A

lLVD:EN 61010-1:2001

2.6Compatibility acc.to NAMUR NE 53

VEGACAL 67 meets NAMUR recommendation NE 53.VEGA

instruments are generally upward and downward compatible:

VEGACAL 67 -Foundation Fieldbus 5

For your safety

31760-EN-060306

lsensor software for DTM-VEGACAL 67 HART,PA or FF

lDTM VEGACAL 67 for adjustment software PACTware™

ladjustment module PLICSCOM for sensor software

The parameter adjustment of the basic sensor functions is

independent of the software version.The range of available

functions depends on the respective software version of the

individual components.

The software version of VEGACAL 67 can be determined as

follows:

lvia PACTware™

lon the type label of the electronics

lvia the indicating and adjustment module PLICSCOM

You can view all software histories on our website www.vega.

com.Make use of this advantage and get registered for update

information via e-mail.

2.7Manufacturer declaration

In conformity with DIN EN 60079-14/2004,para.5.2.3,point

c1,the capacitive probe VEGACAL 67 is suitable for use in

zone 2.

The operator must use the instrument correctly and follow the

speciﬁcations of the following documents:

lthis operating instructions manual

lthis manufacturer declaration (24639)

lthe applicable installation regulations

Max.increase of the surface temperature during operation:

15 K(individual components in the instrument)

With an ambient temperature of +70°C(+158°F)on the

housing and a process temperature of +70°C(+158°F), the

max.ambient temperature during operation is +85°C(+185°F).

Measures to maintain the explosion protection during oper-

ation:

lOperate you instrument in the range of the speciﬁed

electrical limit values.Permissible supply voltage:see

"Technical data"

lMount and operate the instrument in such a way that no

ignition danger is expected by electrostatic charges.The

process ﬁtting,the plastic-coated/covered probe part or the

housing are made of electrically non-conductive plastic

(depending on the version).

6VEGACAL 67 -Foundation Fieldbus

For your safety

31760-EN-060306

lMake sure that the seal is mounted correctly between

lower part of the housing and cover.Screw the cover on

tightly.

lMake sure that there is no explosive atmosphere,if you

want to operate the instrument with open cover

lMake sure that the cable gland is tight and strain-relieved.

The outer diameter of the connection cable must be

adapted to the cable gland.Tighten the pressure screw of

the cable gland carefully.

lCover unused openings for cable glands tightly

lMount the instrument in such a position that the sensor

cannot touch the vessel wall or vessel installations.Keep

the inﬂuences of product movements in the vessel in mind.

lThe surface temperature on the housing must not exceed

the ignition temperature of the concerned explosive

atmosphere

This instrument was judged by a person that fulﬁls the

requirements acc.to DIN EN 60079-14.

2.8Environmental instructions

Protection of the environment is one of our most important

duties.That is why we have introduced an environment

management system with the goal of continuously improving

company environmental protection.The environment man-

agement system is certiﬁed acc.to DIN EN ISO 14001.

Please help us fulﬁl this obligation by observing the environ-

mental instructions in this manual:

lChapter "Storage and transport"

lChapter "Disposal"

VEGACAL 67 -Foundation Fieldbus 7

For your safety

31760-EN-060306

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lVEGACAL 67 level sensor

ldocumentation

-this operating instructions manual

-Ex-speciﬁc safety instructions (with Ex versions), if

necessary further certiﬁcates.

VEGACAL 67 consists of the following components:

lProcess ﬁtting with probe

lHousing with electronics

lHousing cover,optionally available with indicating and

adjustment module PLICSCOM

Scope of delivery

Components

8VEGACAL 67 -Foundation Fieldbus

Product description

31760-EN-060306

Fig.1:VEGACAL 67 with plastic housing

1Housing cover

2Housing with electronics

3Process ﬁtting

4Ceramic insulator

3.2Principle of operation

VEGACAL 67 is a level sensor with partly insulated electrode

for continuous level measurement under high process tem-

peratures.

The electronics functions acc.to the admittance principle

(phase-selective admittance processing).

It is designed for industrial use in all areas of process

technology and can be applied in all areas of industrial process

measurement.

Area of application

VEGACAL 67 -Foundation Fieldbus 9

Product description

31760-EN-060306

Probes such as VEGACAL 67 are used in solids applications.

The range of the process temperature is -50 …300°C

(-58 …572°F). With remote housing -50 …400°C

(-58 …752°F).

The probe,the measured product and the vessel wall form an

electrical capacitor.The capacitance is inﬂuenced by three

main factors.

Fig.2:Functional principle -Plate capacitor

1Distance between the electrode surfaces

2Size of the electrode surfaces

3Type of dielectric between the electrodes

The probe and the vessel wall are the capacitor plates.The

measured product is the dielectric.Due to the higher dielectric

constant (DK value)of the product compared to air,the

capacitance increases as the probe is gradually covered.

The capacitance as well as the resistance change are

converted in the oscillator into a level-proportional signal.

Power is supplied via the H1Fieldbus.Atwo-wire cable acc.to

Fieldbus speciﬁcation serves as carrier of both power and

digital data transmission for multiple sensors.This cable can

be operated in two versions:

lvia an H1interface card in the control system and

additional power supply

lvia a linking device with HSE (High speed Ethernet)and

additional power supply acc.to IEC 61158-2:

The DD (Device Descriptions)and CFF (capability ﬁles)

necessary for planning and conﬁguration of your FF (Founda-

tion Fieldbus)communication network are available in the

Physical principle

Power supply and bus com-

munication

DD/CFF

10 VEGACAL 67 -Foundation Fieldbus

Product description

31760-EN-060306

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