Vega VEGACAP 66 Bedienungsanleitung

Operating Instructions

VEGACAP 66

with relay output

Contents

1About this document

1.1Function ............................. 4

1.2Target group .......................... 4

1.3Symbolism used ....................... 4

2For your safety

2.1Authorised personnel .................... 5

2.2Appropriate use........................ 5

2.3Warning about misuse ................... 5

2.4General safety instructions ................ 5

2.5CE conformity ......................... 5

2.6Safety information for Ex areas............. 6

2.7Environmental instructions ................ 6

3Product description

3.1Conﬁguration.......................... 7

3.2Principle of operation.................... 8

3.3Adjustment ........................... 9

3.4Storage and transport ................... 9

4Mounting

4.1General instructions..................... 10

4.2Mounting information .................... 11

5Connecting to power supply

5.1Preparing the connection ................. 14

5.2Connection procedure ................... 14

5.3Wiring plans,single chamber housing ........ 15

6Set up

6.1General.............................. 18

6.2Adjustment elements .................... 18

6.3Function chart ......................... 20

7Maintenance and fault rectiﬁcation

7.1Maintenance .......................... 22

7.2Fault rectiﬁcation ....................... 22

7.3Exchanging the electronics................ 23

7.4Instrument repair ....................... 25

8Dismounting

8.1Dismounting procedure .................. 26

8.2Disposal ............................. 26

2VEGACAP 66 -with relay output

Contents

30020-EN-050920

9Supplement

9.1Technical data......................... 27

9.2Dimensions ........................... 31

9.3Certiﬁcates ........................... 33

9.4Industrial property rights.................. 34

VEGACAP 66 -with relay output 3

Contents

30020-EN-050920

1About this document

1.1Function

This operating instructions manual has all the information you

need for quick setup and safe operation of VEGACAP 66.

Please read this manual before you start setup.

1.2Target group

This operating instructions manual is directed to trained

personnel.The contents of this manual should be made

available to these personnel and put into practice by them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution,warning,danger

This symbol informs you of a dangerous situation that could

occur.Ignoring this cautionary note can impair the person and/

or the instrument.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4VEGACAP 66 -with relay output

About this document

30020-EN-050920

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual

must be carried out only by trained,specialised personnel

authorised by the operator.For safety and warranty reasons,

any internal work on the instruments must be carried out only

by personnel authorised by the manufacturer.

2.2Appropriate use

VEGACAP 66 is a sensor for level detection.

Detailed information on the application range of VEGACAP 66

is available in chapter Product description.

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to

system components through incorrect mounting or adjustment.

2.4General safety instructions

VEGACAP 66 is a high-tech instrument requiring the strict

observance of standard regulations and guidelines.The user

must take note of the safety instructions in this operating

instructions manual,the country-speciﬁc installation standards

(e.g.the VDE regulations in Germany)as well as all prevailing

safety regulations and accident prevention rules.

2.5CE conformity

VEGACAP 66 is in CE conformity with EMC (89/336/EWG)

and NSR (73/23/EWG).

Conformity has been judged acc.to the following standards:

lEMC:

-Emission EN 61326:2004 (class B)

-Susceptibility EN 61326:2004/Supplement A

lNSR:EN 61010-1:2001

VEGACAP 66 -with relay output 5

For your safety

30020-EN-050920

2.6Safety information for Ex areas

Please note the Ex-speciﬁc safety information for installation

and operation in Ex areas.These safety instructions are part of

the operating instructions manual and come with the Ex-

approved instruments.

2.7Environmental instructions

Protection of the environment is one of our most important

duties.That is why we have introduced an environment

management system with the goal of continuously improving

company environmental protection.The environment man-

agement system is certiﬁed acc.to DIN EN ISO 14001.

Please help us fulﬁl this obligation by observing the environ-

mental instructions in this manual:

lChapter "Storage and transport"

lChapter "Disposal"

6VEGACAP 66 -with relay output

For your safety

30020-EN-050920

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lVEGACAP 66 level sensor

lDocumentation

-this operating instructions manual

-Ex-speciﬁc safety instructions (with Ex versions)and,if

necessary,further certiﬁcates

VEGACAP 66 consists of the following components:

lHousing cover

lHousing with electronics

lProcess ﬁtting with electrode

Fig.1:VEGACAP 66 -with plastic housing

1Housing cover

2Housing with electronics

3Process ﬁtting

Scope of delivery

Components

VEGACAP 66 -with relay output 7

Product description

30020-EN-050920

3.2Principle of operation

VEGACAP 66 is a level sensor with fully insulated capacitive

electrode for level detection.

VEGACAP 66 is very rugged and maintenance-free and can

be used in all areas of industrial process technology.

Fully insulated probes such as VEGACAP 66 are used in

solids as well as in liquids.

Typical applications are overﬁll and dry run protection.

The capacitive measuring principle places no special require-

ments on installation.Hence,many diﬀerent applications can

be equipped with VEGACAP 66.

Problem-free use in adhesive or corrosive products.

The probe,the measured product and the vessel wall form an

electrical capacitor.The capacitance is inﬂuenced by three

main factors:

Fig.2:Functional principle -Plate capacitor

1Distance between the electrode surfaces

2Size of the electrode surfaces

3Type of dielectric between the electrodes

The probe and the vessel wall are the capacitor plates.The

measured product is the dielectric.Due to the higher dielectric

constant (DK value)of the product compared to air,the

capacitance increases as the material gradually covers the

probe.

The capacitance change is converted by the oscillator into a

switching command.

Area of application

Physical principle

8VEGACAP 66 -with relay output

Product description

30020-EN-050920

VEGACAP 66 is a compact instrument,i.e.it can be operated

without external evaluation system.The integrated electronics

evaluates the level signal and outputs a switching signal.With

this switching signal,a connected device can be operated

directly (e.g.a warning system,aPLC,a pump etc.).

The exact range of the power supply is stated in the Technical

data in the Supplement.

3.3Adjustment

The probe can be adapted to the dielectric constant of the

product directly on the electronics module.

Aswitching command can be triggered when the probe is

covered or laid bare.

On the electronics module you will ﬁnd the following indicating

and adjustment elements:

lsignal lamp for indication of the switching condition (green/

red)

lPotentiometer for switching point adaptation

lDIL switch for measuring range selection

lDIL switch for mode adjustment

3.4Storage and transport

Your instrument was protected by packaging during transport.

Its capacity to handle normal loads during transport is assured

by a test acc.to DIN 55439.

The packaging of standard instruments consists of environ-

ment-friendly,recyclable cardboard.For special versions,PE

foam or PE foil is also used.Dispose of the packaging material

via specialised recycling companies.

lStorage and transport temperature see "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 ... 85 %

Power supply

Packaging

Storage and transport tem-

perature

VEGACAP 66 -with relay output 9

Product description

30020-EN-050920

4Mounting

4.1General instructions

In general,VEGACAP 66 can be mounted in any position.The

instrument must be mounted in such a way that the probe is at

the height of the requested switching point.

With screwed versions,the housing must not be used for

screwing in!Tightening can cause damages on the locking

piston of the housing.

To screw in,use the hexagon above the thread.

Use the recommended cable (see chapter "Connecting to

power supply")and tighten the cable gland.

You can give your VEGACAP 66 additional protection against

moisture penetration by leading the connection cable down-

ward in front of the cable entry.Rain and condensation water

can thus drain oﬀ.This applies mainly to mounting outdoors,in

areas where moisture is expected (e.g.by cleaning processes)

or on cooled or heated vessels.

Fig.3:Measures against moisture penetration

The process ﬁtting must be sealed if there is gauge or low

pressure in the vessel.Before use,check if the seal material is

resistant against the measured product and the process

temperature.

Switching point

Handling

Moisture

Pressure/Vacuum

10 VEGACAP 66 -with relay output

Mounting

30020-EN-050920

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