Vermont Castings Defiant 1610 Bedienungsanleitung

SERVICE MANUAL

SERVICE PROCEDURES

Defiant Non-Catalytic Model 1610 Woodstove

**Wear gloves, a dust mask and protective eyewear when servicing a stove. **

Replacing the Fountain Assembly

1. Remove the doors, andirons and the bottom grate. Carefully slide the refractory shoe out of the unit being

careful not to damage the gasket on the bottom (FIG. 1).

2. Take out the right side brick and insulating panel by removing the Phillips head screw holding the bracket

(FIG. 2) and carefully sliding the items out.

FIG. 1 Remove shoe

3. Remove the flue collar by backing out the two Phillips round head machine screws.

4. Remove the top. The top is held in place by two hex head bolts in the rear left and right corners of the top

(FIG.3) and by one socket flat head screw in the outside center of the top near the griddle opening (FIG. 4).

FIG. 2 Remove side brick and insulation panel

FIG. 3 Remove bolts in the top rear corners - shown

left rear FIG. 4 Remove flat head socket screw

4. Remove the rear shroud held by two Phillips round head machine screw in the center and four sheet metal

screws - two on each side. This allows access to the six hex head nuts and washers holding the damper housing

assembly and the fireback retainers.

FIG. 6 Left damper housing showing one bolt removed

ht fir

t r

7. Slide the fireback brick forward and out of the unit.

8. Slide the fountain assembly out.

9. This completes the disassembly.

5. Remove the damper housing assembly. First remove the damper handle with the Allen key supplied with the

unit (FIG. 5). Locate and remove the four hex head through bolts, two per side on the outside of the inner back,

that hold the upper fireback in place (FIG. 6). The nuts and washers are on the outside of the back. This may

require the use of two 7/16" wrenches. Gently rotate the damper housing down right side first and maneuver out

of the firebox by sliding left to right to clear the damper rod from the left side. Please locate damper rod spacer

and remove from the hole in the side for reinstalling. Ensure damper rod washer is in place near the end (FIG.

8). This prevents the rod from sliding out of position when re-installed.

6. Remove the fireback. Locate the two hex

nuts on the outside of the inner back that hold

the lower refractory brackets in place (FIG. 7).

The nuts and washers are on the outside of

the back. This may require the use of two

7/16" wrenches. Remove the two hex nuts

with washers and pull out the hex head cap

screws holding the brackets. This may require

the use of two 7/16" wrenches. Remove the

brackets. Hold the top of the fireback while

removing the brackets as it will fall forward with

the brackets removed.

FIG.5 Remove damper handle

12. Install the fireback centered on the back and the fountain with the two fireback brackets removed

earlier and two hex head bolts and nuts with four washers and leave loose. Ensure it is against the

gaskets in the rear sides Replace the shoe before tightening the fireback brackets to ensure the fireback

and fountain line up properly to allow the shoe to enter. If not going in, line up the fireback and fountain a

close to center as possible. Once the shoe travels easily all the way to the back, tighten the brackets.

Verify the fireback seals against the rear gaskets.

17. Install the flue collar.

18. Install the grate with the shoe tab to the back. If not

fitting down, push hard on the shoe to allow grate to go all

the way down. This tab holds the shoe in place (FIG. 9).

19. Install the griddle, andirons and front doors.

FIG. 9 Install the

rate with tab holdin

the shoe in

lace

10. Before reassembly, check the following and replace or repair where necessary:

• gaskets on the damper housing assembly

• gaskets on the back installed up either side for the fireback seal

• shoe gasket

• back to bottom and side seal (tighten if necessary)

• top gaskets including the flue collar and griddle seal

11. Slide the fountain assembly into place. Position it in the center of the back.

FIG. 8 Damper rod washer

13. Install the damper housing assembly. Insert the damper rod into the left

side of the unit, raise the right side up, slide over and attach using the four

hex head bolts, nuts and eight washers. Ensure the washer in in place near

the end of the rod (FIG. 8) to prevent the rod from sliding. Push tight against

the fireback and line up with holes in the back while tightening to make a

good seal against the fireback. This seal is critical to the proper operation of

the unit. Install the spacer around the damper rod on the outside.

14. Install the damper handle.

15. Install the right side brick and insulation panel with the notches to the

upper back with the bracket and hex head cap screw.

16. Position the top in place over the sides, back

and front and tighten down using the two hex head

bolts in the rear corners and one socket flat head

screw in the front center. Ensure there is a good

seal between the top edge of the damper housing

and the top by viewing through the flue collar

opening. Again, this seal is critical.

Inspecting the Primary Air Shutter

1. Remove the griddle plate. Locate the two hex head bolts holding the air wash manifold in place (FIG. 10) on

either side of the manifold. Remove the bolts and drop the manifold down and out. Hold the manifold while

removing the second bolt so it does not fall.

2. With the manifold removed you can see the air wash shutter underneath (FIG. 11).

FIG. 10 Remove Air Wash Manifold FIG. 11 Shutter under the air wash manifold

3. Remove the side brick and insualtion panel by extracting the hex head bolt holding the bracket (FIG. 12).

4. Remove the right air wash manifold by extracting the upper and lower hex head bolts (FIG. 13).

FIG. 12 Remove side brick and insulation panel FIG. 13 Right Air Wash Manifold with bolts removed.

120-3588 5/16” Medium Density 6ND Gasket 3.5' Damper Housing for Damper Opening

4' Left Door

3' Right Door

120-3589 ⅜" Fiberglass Gasket Low D 6ND 4.5' Ashdoor

30002422 ⅜" Adhesive Fiberglass Gasket 16' Bottom

6' Around Stove to Seal Top

6' Back Fireback Seal

2.5' Left Side

2.5' Right Side

2.5' Front Air Manifold

6' Front

5' Left Side Air Plate

5' Right Side Air Plate

6' Damper Housing Main Seal

120-3668 5/16” Gasket Wire Fiberglass with Core 4.25’ Top for Griddle

30001910 7/16" Adhesive Fiberglass Gasket 4.25’ Flue Collar

30002864* Insul. Gasket, Shoe Defiant 1 Bottom of Shoe

120-3556*

3/16" 4ND Black Fiberglass Gasket 3.5' Each Glass Panel

* 000-3446 Evereburn Gasket Kits contains the shoe gasket and the moustache gasket for fountain

** 000-3427 Glass Gasket Kit contains enough gasket and cement to gasket all glass with rope gasket

Gaskets

5. This reveals the complete air shutter assembly for inspection and repair if necessary (FIG. 14)

FIG. 14 Primary air system showing levers

FIG. 15 Damper housing assembly shown

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