VESPA 125 Primavera Leitfaden

SERVICE STATION MANUAL

1Q000118 EN

VespaPrimavera125-150i.e.3Valvole(2013)

SERVICE STATION

MANUAL

Vespa Primavera125 - 150 i.e. 3Valvole

(2013)

Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.

While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &

C.S.p.A.reservestheright,atanytimeandwithoutbeingrequiredtoupdatethispublicationbeforehand,

to make any changes to components, parts or accessories, which it considers necessary to improve the

product or which are required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of each

model should be checked at the official PIAGGIO sales network.

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

SERVICE STATION MANUAL

Vespa Primavera125 - 150 i.e.

3Valvole (2013)

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of

Piaggio dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles

has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any significant

changes to vehicle characteristics or to specific repair operations will be communicated by updates to

this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment and tools

are unavailable. It is therefore advisable to read the sections of this manual concerning special tools,

along with the special tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicate the correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

INJECTION INJEC

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

INDEX OF TOPICS

CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle.

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid naked flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces, except tapered couplings, before refitting these parts.

- After refitting, make sure that all the components have been installed correctly and work properly.

- Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts,

nuts and screws are not interchangeable with coupling members using English measurements. Using

unsuitable coupling members and tools may damage the vehicle.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

sure the electrical connections have been made properly, particularly the ground and battery connec-

tions.

Vespa Primavera125 - 150 i.e. 3Valvole (2013) Characteristics

CHAR - 7

Vehicle identification

VEHICLE IDENTIFICATION 125

Specification Desc./Quantity

Chassis prefix ZAPM81100

Engine prefix M811M

VEHICLE IDENTIFICATION 150

Specification Desc./Quantity

Chassis prefix ZAPM81200

Engine prefix M812M

VEHICLE IDENTIFICATION USA-CND

Specification Desc./Quantity

Chassis prefix ZAPM818G

Engine prefix M812M

Chassis number

The chassis number «A» is stamped near the fuel

tank.

To read it, proceed as follows:

- lift the saddle;

- lift the helmet compartment by removing it.

Engine number

The engine number «B» is stamped near the rear

left shock absorber lower support.

Characteristics Vespa Primavera125 - 150 i.e. 3Valvole (2013)

CHAR - 8

Dimensions and mass

WEIGHT AND DIMENSIONS

Specification Desc./Quantity

Length 1860 mm (73.23 in)

Width 735 mm (28.94 in)

Height 1145 mm (45.08 in)

Wheelbase 1340 mm (52.76 in)

Kerb weight 118 ± 5 kg

Kerb weight versions USA-CND 264 lb.

Maximum weight limit 305 kg

Maximum weight limit versions USA-CND 727 lb.

Engine

125 CM³ ENGINE SPECIFICATIONS

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 124 cm³

Bore x stroke 52.0 x 58.6 mm

Max. power 7.9 kW at 7,700 rpm

MAX. torque 10.4 Nm at 6,000 rpm

Idle speed (1,750±100) rpm

Valve clearance (when cold) intake: 0.08 mm exhaust: 0.08 mm

Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft

chain-driven.

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction with gear reduction unit in oil bath.

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Vespa Primavera125 - 150 i.e. 3Valvole (2013) Characteristics

CHAR - 9

Specification Desc./Quantity

Cooling Forced-air circulation cooling.

Electric Electric starter

Ignition Electronic capacitive discharge ignition, with variable advance

and separate H.V. coil.

Ignition advance Three-dimensional map managed by control unit

Spark plug (125 cm³) NGK CR8EB

Electrode gap 0.7 - 0.8 mm

Fuel system Electronic injection with Ø 26 mm throttle body, single injector

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust muffler with catalytic converter.

Emissions compliance EURO 3

150 CM³ ENGINE SPECIFICATIONS

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 155 cm³

Bore x stroke 58.0 x 58.6 mm

MAX. power 9.5 kW at 7,750 rpm

MAX. torque 12.8 Nm at 6,500 rpm

Idle speed (1,750±100) rpm

Valve clearance (when cold) intake: 0.08 mm exhaust: 0.08 mm

Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft

chain-driven.

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction with gear reduction unit in oil bath.

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Cooling Forced-air circulation cooling.

Electric Electric starter

Ignition Electronic capacitive discharge ignition, with variable advance

and separate H.V. coil.

Ignition advance Three-dimensional map managed by control unit

Spark plug (150 cm³) NGK CR8EB

Electrode gap 0.7 - 0.8 mm

Fuel system Electronic injection with Ø 28 mm throttle body, single injector

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust muffler with catalytic converter.

Emissions compliance EURO 3

Transmission

TRANSMISSION

Specification Desc./Quantity

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction with gear reduction unit in oil bath.

Capacities

CAPACITY

Specification Desc./Quantity

Engine oil 1340 (of which 120 cm³ in the filtering cartridge) (45.31 US fl

oz (of which 4.06 US fl oz in the filtering cartridge))

Hub oil 270 cm³ (9.13 US fl oz)

Fuel tank capacity 8 ± 0.1 l (2.11 ± 0.03 UK gal)

Characteristics Vespa Primavera125 - 150 i.e. 3Valvole (2013)

CHAR - 10

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