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Assembly instruction

Translation of the original assembly instruction

Edition 11.2012

Date of print 04.2012

Language EN

Document number 24020202EN

Index number 2011-12

INSTRUCTIONS FOR THE RECIPIENT

These instructions describe unpacking and assembly of the machine.

For the transport from the factory to the user the machine has been dismantled in main components. The fol-

lowing assembly instructions will tell you how to reassemble the machine. Please follow the assembly order

shown and use the types and sizes of bolts shown for assembly of the parts. Look for the following symbols:

This warning symbol refers to instructions concerning your own safety and the safety of third party.

In general, assembly of machines should only be carried out by skilled service staff having knowledge of safe

use of workshop tools. The assembly of some machine types also requires knowledge of the tractor hydraulics

or hydraulic pump station.

Do not use loose-fitting clothes. They could be caught by machine parts!

Use the personal protection equipment which is necessary for the work in question.

Only use approved and adequate lifting equipment. Protect the lifting equipment from sharp edges and prevent

strings/chains from winding.

Thoroughly read the instruction manual delivered with the machine before taking the machine into

use for the first time and to ensure safe working.

Kverneland Group Kerteminde AS

DK-5300 Kerteminde - Denmark

Phone / Fax +45 65 19 19 00 / +45 65 19 19 99

web: www.kvernelandgroup.com

Bolts with round head

Bolts with hexagon head

Copyright by Kverneland Group Kerteminde AS, Denmark. Reproduction, transfer to other media, translation or the use of extracts or parts of this

to change without notice. The right to technical revision is reserved.

Preface

Meaning of the symbols

This pictogram indicates tips and additional

information.

This warning triangle indicates important safety

information and danger. Failure to observe this

safety information can result in:

•Serious faults in the correct operation of the

machine.

•Damage to the machine.

•Personal injury or accidents.

Torque moment

Torque moment for bolts of quality 4.6 - 5.8 - 8.8

- 10.9 - 12.9 black and/or galvanized and

ungreased when tightened on a smooth surface

or a plain washer.

For safety reasons use only original parts.

Dim.

Bolt quality

4.6 5.8 8.8 10.9 12.9

Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs

M5 2 1,6 3,5 2,5 5,5 4 8 6 10 7

M6 3,5 2,6 64,5 10 714 10 17 12

M8 9 6,4 15 10,5 24 17 33 23,5 40 28,5

M10 17 12 29 21 47 33,5 65 46,5 79 56,5

M12 3021,55136,581 5811481,513697

M14 48 34 80 57 128 91,5 181 130 217 155

M16 74 53 123 88 197 141 277 200 333 238

M18 103 73,5 172 123 275 196,5 386 275 463 330

M20 144 103 240 171,5 385 275 541 386,5 649 463,5

M22 194 138,5 324 231,5 518 370 728 520 874 624

M24 249 178 416 297 665 475 935 668 1120 800

Assembly

Assembly Remove all loose parts from the box.



Loosen and remove the bolt from the box



Use a crane to lift the cutterbar for the three-point

hitch.



Remove the three-point hitch



Use a crane to swing the transmission over as

shown

Make sure that the transmission is properly supported

and remove the crane

Assembly



Lift the three-point hitch as shown



Place the three-point hitch around the crossbar as

shown



Swing the three-point hitch into place as shown

Make sure that the three-point hitch is properly

supported

Assembly



Mount the protection cap at the P.T.O. outlet



Fit the support

M8 x 20 (4 pcs.)

M8 (4 pcs.) Disc

M8 (4 pcs.)

Assembly

Please note that the edge shown must turn towards

the support



Do not forget to mount the bracket



Knock the lock plate “B” down over the bolts

Please note the bevelled edge “A”.



Fit the brace as shown

M16 x 55 (4 pcs.)

ø30 x ø16,5 x 15

ø30 x ø16,5 x 10

197 Nm +/- 5

145 ft.lbs. +/- 4

Assembly



Secure the brace



Fit the bracket as shown

Note the position of the washers



Check that the pawl is in the position shown

ø35 x ø21 x 21 (2 pcs.)

ø20 x 90

ø6 x 30

ø12 x 55

ø30.5-ø50x5 (3 pcs.)

Assembly



Fit the hydraulic cylinder.



Secure the hydraulic cylinder



Secure the hydraulic cylinder

NB!

ø6 x 30

ø20 x 95

M8 x 30

M8 Lock Nut

Assembly



Fit the stabilizer spring by taking the spindle

through the hole shown.



Fit the pressure ring



Screw the nut onto the spindle and knock the two

pins through the nut and spindle



Fit the stabilizer spring

ø6 x 30

ø3,5 x 30

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