Viessmann Vitocell 100 Betriebsanleitung

Vitocell 100

Service Instructions

for Use by Heating Contractor

Vitocell 100

CHA Series

Enameled indirect-fired domestic hot water storage tank

42 and 53 US / 160 and 200 ltr capacities

Read and save these instructions

for future reference.

IMPORTANT

Product may not be exactly as shown

Please file in Service Binder

5167 515 - 01 03/2014

Safety, Installation and Warranty Requirements

Safety, Installation an Warranty Requirements

Please ensure that this manual is rea an un erstoo before commencing installation. Failure to comply with the issues listed

below and details printed in this manual can cause pro uct/property amage,severe personal injury, and/or loss of life. Ensure all

requirements below are understood and fulfilled (including detailed information found in manual subsections).

HLicense professional heating

contractor

The installation, adjustment, service,

and maintenance of this equipment

must be performed by a licensed

professional heating contractor.

Please see section

entitled “Important

Regulatory and

Installation

Requirements”.

HPro uct ocumentation

Read all applicable documentation

before commencing installation. Store

documentation near boiler in a readily

accessible location for reference in

the future by service personnel.

For a listing of

applicable literature,

please see section

entitled “Important

Regulatory and

Installation Requirements”.

HA vice to owner

Once the installation work is

complete, the heating contractor

must familiarize the system

operator/ultimate owner with all

equipment, as well as safety

precautions/requirements, shut-down

procedure, and the need for

professional service annually before

the heating season begins.

HWarranty

Information contained in

this and related product

documentation must be

read and followed. Failure

to do so renders warranty

null and void.

5167 515 - 01

Safety

Important Regulatory an Installation Requirements

Instructing the system user

The installer of the system is

responsible to ensure the system

operator/ultimate owner is made

familiar with the system functioning,

its activation, and its shut-down.

The operator/ultimate owner should

also be instructed to complete and mail

the warranty registration form in order

to be eligible for limited warranty.

Initial start-up

Initial start-up must be performed by a

qualified heating contractor.

Completion of the Maintenance Record

by the heating contractor is also

required.

The following topics must be

covered

Proper system operation sequence.

Explain the equipment as well as the

need for combustion air.

Demonstrate an emergency

shut-down, what to do and what not.

Explain that there is no substitute for

proper maintenance to help ensure

safe operation.

The Maintenance Record is located

on page 11 of this manual.

Working on the equipment

The installation, adjustment, service,

and maintenance of this equipment

must be done by a license

professional heating contractor who is

qualified and experienced in the

installation, service, and maintenance

of hot water systems. There are no

user serviceable parts on this

equipment.

Please carefully read this manual prior

to attempting installation. Any

warranty is null and void if these

instructions are not followed.

This product must be installed

observing not only the necessary

product literature (see list below), but

also all local, provincial/state

plumbing and building codes as they

apply to this product and all periphery

equipment.

For information regarding other

Viessmann System Technology

componentry, please reference

documentation of the respective

product.

We offer frequent installation and

service seminars to familiarize our

partners with our products. Please

inquire.

Ensure main power supply to

equipment, the heating system, and all

external controls has been eactivate .

Close main oil or gas supply valve.

Take precautions in both instances to

avoid accidental activation of power

during service work.

The completeness and functionality of

field supplied electrical controls and

components must be verified by the

heating contractor. These include

low-water cut-offs, flow switches (if

used), staging controls, pumps,

motorized valves, air vents,

thermostats, temperature controls, etc.

Technical literature

Literature applicable to all aspects of

the Vitocell:

- Technical Data Manual

- Installation Instructions

- Start-up/Service Instructions

- Operating Instructions

and User’s Information Manual

Leave all literature at the installation

site and advise the system

operator/ultimate owner where the

literature can be found. Contact

Viessmann for additional copies.

5167 515 - 01

About these Instructions

Take note of all symbols an notations inten e to raw attention to potential hazar s or important pro uct information.

These inclu e ”WARNING”, ”CAUTION”, an ”IMPORTANT”. See below.

The following symbols an flag wor s may be utilize in these

Installation Instructions:

Warnings draw your attention to the

presence of potential hazards or

important product information.

Cautions draw your attention to the

presence of potential hazards or

important product information.

Helpful hints for installation,

operation or maintenance which

pertain to the product.

This symbol indicates that additional,

pertinent information is to be found in

column three.

This symbol indicates that other

instructions must be referenced.

5167 515 - 01

In icates an imminently hazar ous

situation which, if not avoi e , coul

result in eath, serious injury or

substantial pro uct/property amage.

WARNING

In icates an imminently hazar ous

situation which, if not avoi e , may

result in minor injury or

pro uct/property amage.

CAUTION

IMPORTANT

Initial Start-up

For initial start-up of the tank

see Operating Instructions and

User’s Information Manual

of tank.

See Installation Instruction

Supplement supplied with tank.

1. Fill tank with domestic drinking

water.

2. Check heating side and domestic

water side adaptors for leaks. Tighten

if necessary.

3. Check sensor well for leaks. Tighten

if necessary.

4. Verify proper operation of

temperature and pressure relief valve

(T&P valve).

Use hemp an pipe sealant on all

threa e steel nipples on tank.

See Installation Instruction

Supplement for fittings

supplied with tank.

5167 515 - 01

Tightening the inspection an

clean-out opening is not necessary.

CAUTION

IMPORTANT

Service

Inspection and (if necessary) cleaning of tank must take place within 2 years of

initial start-up and as required thereafter.

We also recommen annual inspection of

the magnesium ano e. The inspection

takes place with an ano e testing

evice, measuring the protective current

(see following page) an oes therefore

not require shut- own of the heating

system.

1. Shut own heating system

Ensure main power supply to

equipment, the heating system, and all

external controls has been deactivated.

Take precautions in all instances to

avoid accidental activation.

2. Check all connections

1. Check boiler heating water side and

domestic water side adaptors for

leaks. Tighten if necessary.

2. Check sensor well for leaks. Tighten

if necessary.

3. Ensure proper operation of all safety evices

Verify proper operation of temperature

and pressure relief valve (T&P valve).

5167 515 - 01

IMPORTANT

Service

(continue )

4.Check ano e protective current with testing evice

1. Remove front panel , insulation

ring and thermometer sensor .

2. Pull grounding cable off insertion

tap .

3. Connect anode testing device

(testing range of up to 5 mA)

between insertion tap and

grounding cable in series.

HIf a current > 0.3 mA is measured,

the anode is functional.

HIf a current < 0.3 mA or no

current is measured, the anode

must undergo a visual inspection

(see subsection 6).

5167 515 - 01

Service

(continue )

5. Clean insi e of tank

1. Drain domestic water from DHW

tank.

2. Remove flange , insulation,

insulation ring , and thermometer

sensor .

3. To prevent chemicals from entering

piping, disconnect tank from

domestic cold water piping system

via adaptor.

4. Remove loose build-ups with a

pressure washer.

5. Remove stubborn build-ups which

are resistant to the pressure washer

with a chemical cleaner.

6. Rinse interior of tank thoroughly

after use of chemical cleaners.

6. Check an replace magnesium ano e (if require )

1. Check magnesium anode.

Shoul you notice an ano e iameter

re uction to 0.4 - 0.6” / 10 - 15 mm,

we recommen that you replace the

ano e.

2. Replace magnesium anode if

required.

5167 515 - 01

Never use a metal brush to clean

tank interior or heat exchanger - only

plastic material may be use .

CAUTION

Never use any cleaners containing

muriatic aci .

Follow the manufacturer’s

instructions an warnings when

utilizing chemical cleaners for

eliming an cleaning evices.

Solutions use for cleaning stainless

steel equipment in foo processing

are usually suitable.

WARNING

IMPORTANT

Service

(continue )

7. Place DHW tank in operation again

1. Reconnect DHW tank to piping

system.

2. After every opening insert new

gasket into flange opening .

3. Mount space ring and flange

opening and pull tight with max.

torque of 25 Nm (221 Ibs.in).

4. Fill DHW tank on DHW side.

5. Slide grounding cable onto

insertion tap .

6. Reinstall thermometer sensor ,

insulation ring and front panel .

7. Record performed servicing in

Maintenance Record.

The Maintenance Recor is foun on

page 11 of this manual.

8. Place system in operation again

Reactivate main power supply to

equipment, the heating system, and all

external controls.

5167 515 - 01

IMPORTANT

Additional Information

Parts List

Or ering Replacement Parts:

Please provide tank Model and Serial

Number from rating plate when

ordering replacement parts. Order

replacement components from your

Viessmann distributor.

Parts

001 Top panel

002 Side panels (right/left)

003 Panel plug

004 Positioning plug

005 Strain relief

006 Back panel

007 Leveling bolt

008 Base panel

009 asket

010 Spacer ring

011 Consumable anode

012 Flange (with position numbers 009

and 010)

013 Insulation ring

014 Panel plug with lamellae

015 Front panel

016 Panel caps

017 Thermometer

026 Vitocell 100 nameplate

027 Accessory pack to mount front

panel

Parts not illustrated

018 Decorative stripe

019 Temperature and pressure relief

valve

020 Installation Instructions

022 Start-up/Service Instructions

023 Operating Instructions and User’s

Information Manual

024 Spray paint, vitosilver

025 Touch-up pen, vitosilver

Rating plate

027

014

026

003001004

006

027

015

016

017 002

008

013

007 027

002 005

011

009

010

012

5167 515 - 01

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