WAGNER PM500 Bedienungsanleitung

B_04200

Pneumatic Double

Diaphragm Pump PM500

Version 01/2013

Translation of the Original

Operating Manual

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Contents

1 ABOUT THESE INSTRUCTIONS 5

1.1 Preface 5

1.2 Warnings, Notices and Symbols in these Instructions 5

1.3 Languages 6

1.4 Abbreviations in the Text 6

2 CORRECT USE 7

2.1 Device Types 7

2.2 Type of Use 7

2.3 Use in an Explosion Hazard Area 7

2.4 Safety Parameters 8

2.5 Processible Materials 8

2.6 Reasonably Foreseeable Misuse 9

2.7 Residual Risks 9

3 IDENTIFICATION 10

3.1 Explosion Protection Identication 10

3.2 Maximum Surface Temperature 10

4 GENERAL SAFETY INSTRUCTIONS 11

4.1 Safety Instructions for the Operator 11

4.1.1 Electrical Equipment 11

4.1.2 Personnel Qualications 11

4.1.3 Safe Work Environment 11

4.2 Safety Instructions for Sta 11

4.2.1 Safe Handling of WAGNER Spray Devices 12

4.2.2 Grounding the Unit 12

4.2.3 Material Hoses 12

4.2.4 Cleaning 13

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 13

4.2.6 Touching Hot Surfaces 13

4.2.7 Explosion Hazard 14

4.2.8 Noise Risk 14

4.2.9 Material Chemical Compatibility 14

4.2.10 Emergency Stop 14

4.2.11 Tightness Check 14

4.2.12 Maintenance 14

4.3 Use in Areas Subject to Explosion Hazards 15

4.3.1 Safety Regulations 15

4.3.2 Operation without Fluid 16

4.3.3 Maximum Surface Temperature 16

4.3.4 Maximum Surface Temperature - Exothermic Reactions 16

4.3.5 Connection Pipes 16

4.3.6 Pump Protection 16

5 DESCRIPTION 17

5.1 Areas of Application 17

5.2 Scope of Delivery 17

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

5.3 Data 18

5.3.1 Materials of the Fluid Transporting Parts 18

5.3.2 Technical Data 19

5.3.3 Dimensions and Connections 20

5.3.4 Performance Diagrams 21

5.4 Mode of Operation 22

6 ASSEMBLY AND COMMISSIONING 23

6.1 Transportation 23

6.2 Storage 23

6.3 Assembly 23

6.4 Grounding 27

6.5 Commissioning 29

6.5.1 Safety Regulations 29

6.5.2 Preliminary Operations 30

6.5.3 Unit Pressure Tightness Test 31

7 OPERATION 32

7.1 Operation 32

7.2 Ending Work 32

7.3 Storage Over Longer Periods of Time 32

8 TROUBLE SHOOTING AND RECTIFICATION 33

9 MAINTENANCE 35

9.1 Safety Instructions 36

9.2 Diaphragm Replacement (Preventive Maintenance) 36

9.3 Diaphragm Replacement (Due to Breakage) 38

9.4 Cleaning / Replacement of the Suction and Delivery Non-Return Valves 42

9.5 Replacement of the Reversing Valve 42

9.6 Material Hoses 43

9.7 Decommissioning 43

10 SPARE PARTS 44

10.1 How Can Spare Parts Be Ordered? 44

10.2 PM500 Pump 45

11 GUARANTEE AND CONFORMITY DECLARATIONS 48

11.1 Important Notes Regarding Product Liability 48

11.2 Warranty Claim 48

11.3 CE Declaration of Conformity 49

Contents

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

1 ABOUT THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and

device and state measures for avoiding the hazard.These warning instructions fall into the

following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.

Non-observance may result in minor injury.

Notice - a possibly hazardous situation.

Non-observance may result in material damage.

Note - provides information about particular characteristics and how to proceed.

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

DANGER

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

WARNING

This information warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the hazard and its

consequences.

CAUTION

This information warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word

indicates the hazard level.

The measures for preventing the hazard and its consequences.

NOTICE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to operating and service

sta.

Operating and service personnel should be instructed according to the safety instructions.

The device may only be operated in compliance with this operating manual.

This equipment can be dangerous if it is not operated according to the denitions in this

operating manual.

1.1 PREFACE

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

1.3 LANGUAGES

1.4 ABBREVIATIONS IN THE TEXT

Number of pieces

Position

Marking in the spare parts lists

Order No. Order No.

Double stroke

Materials:

Polytetrafluorethylene

Ethylene-propylene-diene monomer (rubber)

The operating manual is available in the following languages:

Language: Order No. Language: Order No.

German 2335746 English 2335747

Italian 2335748 French 2335750

Spanish 2335752

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

2 CORRECT USE

2.1 DEVICE TYPES

2.2 TYPE OF USE

2.3 USE IN AN EXPLOSION HAZARD AREA

Metallic versions (aluminum):

Pneumatic double diaphragm pumps with Order No.

U509.A0

U509.A0A

The device is suitable for processing liquid materials like paints and varnishes in accordance

with the classication into explosion classes IIA or IIB.

The pneumatic double diaphragm pumps can be employed in explosion hazard zones

(Zone 1).

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the device only to work with the materials recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

2.5 PROCESSIBLE MATERIALS

Fluid materials like paints and varnishes.

Abrasive materials and pigments!

Greater wear of parts carrying the material.

Use the application-oriented model (ow rate/cycle, material, valves, etc.) as

indicated in Chapter 5.3.2.

Check if the uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.3.1.

NOTICE

The operation of the pneumatic double diaphragm pump is only allowable under the

following conditions:

The operating sta have previously been trained on the basis of this operating

manual.

The safety regulations listed in this operating manual must be observed.

The operating, maintenance and repair information in this operating manual must

be observed.

The statutory requirements and accident prevention regulation standards in the

country of use must be observed.

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

2.6 REASONABLY FORESEEABLE MISUSE

2.7 RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.

If necessary, warning and prohibition signs at the relevant points of risk indicate residual

risks.

Residual risk Source Consequences Specic measures Lifecycle phase

Skin contact with

paints and cleaning

agents

Handling of paints

and cleaning agents

Skin irritations, Wear protective

clothing,

Operation,

allergies observe safety data

sheets

maintenance,

disassembly

Paint in air outside

the dened working

area

Painting outside the

dened working

area

Inhalation of

substances which

are hazardous to

health

Observe working

and operating

instructions

Operation,

maintenance

The following is prohibited:

coating work pieces which are not grounded,

unauthorized conversions and modications to the device,

processing dry or similar coating materials, and

using defective components and spare parts and accessories other than those

described in Chapter 10 of this operating manual.

The forms of misuse listed below may result in health issues and/or equipment damage:

use of powder as coating material and

incorrectly set values for processing.

Wagner double diaphragm pumps are not designed for pumping food.

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

3.2 MAXIMUM SURFACE TEMPERATURE

Maximum surface temperature: the same as the permissible material temperature.

Permissible material temperature: +4÷90 °C; +39÷194 °F

Permissible ambient temperature: +4÷40 °C; +39÷104 °F

As dened in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where

there is an explosion hazard.

+4°C ambient temperature to +40°C

European Communities

Symbol for explosion protection

Device class II

Category 2 (Zone 1)

Ex-atmosphere gas

Explosion group

Temperature class: maximum surface temperature < 135 °C; 275 °F

Ambient temperature +4 °C to +40 °C: permissible ambient temperature area

Metallic versions (aluminum):

Pneumatic double diaphragm pumps with Order No.

U509.A0

U509.A0A

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